I did swap the LED as it had a noticeable green yellow tint probably 3B or 3C
replaced with a XML2 U3-3D from intl outdoor
http://intl-outdoor.com/cree-xml2-u3-3d-bare-led-p-904.html
I am very pleased with this batch already modded one into my Nitecore P12
There are nice things to report and I did some measurements for modding
the front glass is 17mm wide and 1mm thick,
ecxactly the same as my Jetbeam Jet-1 MK so I got an AR one inside
the driver uses a 0.082 Ohm resistor for current sense, so it could be modded easily
the Star in it has 15mm size and is a true DTP, so no filing down a Noctigon needed
there are markings on the back of the star looking like the footprint
it is flat with some marks of machining
sanded 5 seconds with little press with 600 sandpaper, see its almost flat, the edges are rounded towards the LED side
sanded down 10 more seconds and all machining marks gone
quick polish with 1500 and 5000 sandpaper
In the head the heat paste is evenly across the whole star and also squeezed out on all sides
The head has about 15mm flat machined surface it looks really bad in the picture but in real its almost flat
Reflowing the LED
first heat it up on my induction stove with a 10mm iron plate and 5mm aluminium plate with thermal paste on top of it, till the solder melts
then removing old solder with a qtip and regulating the heat down
the LED is also heated up on a clean part of the metal plate
adding Sn60Pb37Ag3 rosin flux core solder or solder paste, the 0,5mm solder wire is not easy to melt as the temperature is not much above the melt point
I use the one with lead as its melting point is lower and thats less stress for the emitter
placing the hot star on it, let it pull on its own in the centered position
then tap on the star to push out solder to close the tiny gap to increase heat transfer
and this makes all 3 pads covered on 100% of the surface with solder
putting Arctic silver on the body, was too much but it will squeeze out
placing the Star in the head, it is a bit bigger than the anodized hole so I had to put it in sideways, thats why the star is not round all the way
the arctic silver squeezed out at the holes, but wasnt enough to do on the rounded edges