Project Excalibur - Next Generation LED Thrower (many pics) - UPDATE 2018-01-24

That’s easy to tell: the newer Q8WP has four bond wires, the older Q9WP only has one.

The big distributors don’t have it because nobody orderered a reel from them yet. That’s what the first buyer has to do.

Thanks for the heads-up concerning RS. :wink:

Yeah, RS has the NAPA bin in stock, also the lowest, but what’s interesting is that there is a “V2” version which is rated for 6000mA rather than the default 1400mA, even though it shows the same lumen values.

Maybe they just used the default lumen value from the datasheet but the LED can handle higher currents?
If they get some in stock I might buy one of each and compare them, but they will arrive in de cember so maybe by then we can find NBPB or higher bins.

They don’t mention “V2” in the datasheet. RS has a new version of the datasheet for the V2 though, datasheet version 1.1.
There are a few differences. They removed the lowest Bin “NA” and added a new top bin “PB”. The maximum constant current ist still 5A (6A is for pulsed operation). There is also an example product code, where they used to list NA and now list the NB Bin. So I would guess that these new ones will be in NB Bin.

The problem here is that this isn’t enough. You will need at least the PA Bin to get any real benefit with this LED.

Generally it’s very obvious that RS doesn’t do a good job of putting the real specifications into their database. The first Q8WP LEDs are specified as “through hole” components. :person_facepalming:

NAPA means it will be either NA, NB, or PA.
No idea which bin you’ll end up getting when you purchase, since they just list the range of possible bins.

The only way to be certain you’re getting a high bin is to wait a loooong time until some places start selling PAPB or PBPB.

I know. I’m trying to say that you shouldn’t get your hopes up. Especially PBPB will probably never happen. I have never seen this with any of their LEDs.

Yeah, I know :frowning:
I still plan to buy several of the Q8WPs when they become available to test them myself.
Probably get one or two from each of the product listings.

Do you know of any other potentially high intensity LEDs? the Lumileds one that djozz tested recently had really good thermal properties and efficiency, maybe something from that brand looks promising?

Yes, the Osram Synios I linked to above. It beats the Black Flat. Other than that - no.

Interesting talk guys…

I am also waiting something like this

to beat old XP-G2 and I hope it will have slightly higher Vf so I can run it on fet driver 1x18650 lights :slight_smile:

Beamshots are always a nice thing. I had a few more.

This is what it looks like when you are holding the light and walking around in the woods, although the pic is a bit overexposed:

I love those night shots The_Driver. :slight_smile:

Good idea ! I greatly admire your skills and abilities

Thanks guys :wink:

I found some pictures which I though I had accidentaly deleted.

This one demonstrates nicely what effect the (soon to be gone!) plug in the middle of the lens has:

StarWars?

With a shortend exposure only the beam stays visible:

Wait for heavy fog for even better and more extreme light sabre pics.

Look at my avatar. 400kcd Dereelight at heavy fog.

But of course and this are very nice pics :+1:

Thanks!
More shots from a better camera will follow in time.

After being broken for the last half year, the light has now been fixed. The insulation of the cables running through the copper cylinder to the LED had been damaged by sharp edges which led to a short circuit. This killed the LED.

Michael (RC-Lights) used a steel rope coated in chalk and tooth paste to smoothen the edges of the holes after re-drilling them at an angle by pulling it through a few hundred times. The new cables were also put into shrink tube to make the insulation more robust. This should be enough to never have this problem again.

I sent him three more Black Flat LEDs which he tested and compared with one of the older ones. One them was better than all of the other LEDs (so it's the best of nine). He also switched out the sense resistor to reduce the current from 5A to 4.5A. This keeps the LED from going blue.

After refocusing the light now does 1.7Mcd measured at 14m!

In addition to this Michael did the following things:

  1. Replaced the second electronic switch with a different type. Now both of them are used for the ramping, one for ramping up and one for ramping down
  2. Following the recommendation of the manufacturer, a 4.7uF capacitor was connected in parallel to the leads going from the battery to the driver to prevent voltage spikes
  3. Additional cables were soldered to the Stripe dimmer module to make connecting it to the USB programmer easier
  4. A new firmware was flashed onto the dimmer which raises the PWM frequency from 2kHz to 14kHz to prevent the high-pitched buzz coming from it when the light was dimmed
  5. Repaired the cracked, plastic bezel with epoxy
  6. Replaced the UCLp lens with a new one which no longer has a hole in the middle and doesn't have any cracks

The dimmer connected to the USB programmer:

After this the light was finally finished. It was time to use it.

Here are some beamshots comparing the light to Michael's Superthrower, which has an Olight SR-90 reflector (88mm) and a Cree XP-L HI. It does around 650kcd. The performance of Michael's light is very similar to the Thrunite TN42.

First a shorter distance, maybe around 100m:

Next, the main target was an unlit cell phone mast at a distance of 1.2km (0.75mi).

Wide:

Tele:

At last a pic with 30s exposure just for fun:

Surely more pictures will follow. :)

Nice pictures…

I am sure that ladies will like look of Michael superthrower.

Nice :slight_smile:
Unfortunately your light is still #23 in longest throwing flashlights because there was nobody else between 1.5 and 1.7Mcd :frowning: lol
Still a great improvement for using the same LED.

Thanks guys!

Well, yes. We didn’t do this to be higher up on the list. The best remaining LED of the first six did not reach the same luminance as the dead LED. I wanted the light to be as good as it was back in the summer, when it was first built.

Any chance you might sell your new toy? Just asking. It looks amazing. How does it compare to the GT? Performance wise? Would you guys be willing to make another monster thrower for sale?