Thanks guys!
For a little perspective of size, here’s a couple between a 0805 LED and an XP-L HI.
Some rough math says efficiency is running about 80% with either chemistry.
:exclamation:
Wow! You reflow these in an oven or hot air by hand?
Impressive work sir.
Edit I see above you’re doing it on a hot plate, EXTRA impressive!
Sorry gchart, but I can’t see your pics. 
Weird. I use a public Google Drive folder. Maybe I should just start putting them up on my server.
IDK, but I can’t see them using my MacBook with Safari. Maybe others can.
I see them since the first day. WinX-PC
I can see them now on my computer. Your change worked gchart.
Bill of Materials for Booster Tail v1.3, v1.4, and v1.5
- Step-Up Regulator: TPS610995 (YFF pkg for v1.3, DRV pkg for v1.4 & v1.5)
- Inductor: 0603 2.2uH ~750mA (such as LQM18PN2R2MFRL)
- Capacitors: 2 of 0603 10uF 6.3V X5R or X7R (such as CL10B106MQ8NRNC)
:+1: Nice
And how about a linear/buck tail for multicell lights?
A linear should be pretty easy. And I think a buck would be similar to the Booster Tails, just with a buck IC. Not a bad idea; though my only buck light is a stock L2 that I haven’t got around to modding yet. I could try throwing one together if there’s a demand for it.
Yes, linear should be fairly easy, you just need to find one with a small package and low parasitic current. It was just an idea to get another model for the “gchart edition” tailcaps. I just had the idea.
(maybe with a small potentiometer to change the current flowing to the tail LEDs? 
)
It’s totally up to you if you want to do this.
A “linear” lighted tail-cap is simple. All you need is a bleeder resistor on the main driver (sometimes 
) and maybe a little circuitry on the tail PCB to “regulate” power to the tail-cap LED (s). In fact, we already have a few designs around here, that have been tested and work really well. Even one design went into a BLF special light, and is now sold separately on BangGood. Potentiometers have already been used, as well as tiny DIP switches, on some designs as well.
What I’m saying is that while he could make a gchart edition “linear” lighted tail-cap, there wouldn’t be much (anything?) new he could bring to the world by doing so.
DavidEF, the common illuminated tailcaps (such as those going into the BLF X6) used a simple resistor (or potentiometer) to control the current. While the change is small, the current (and therefore the brightness) will decrease as the cell depletes and the voltage drops. Using an LDO in this case will provide a consistent voltage and therefore consistent brightness throughout the useable range of a Li-Ion cell.
With a traditional illuminated tailcap using just a resistor and LED (s), assuming a LED vF of 2.5V and a 15000 Ohm resistor…
- At 4.2V, current would be 0.11 mA
- At 3.5V, current would be 0.07 mA
- At 2.8V, current would be 0.02 mA
If you used an LDO that regulated voltage to 2.8V and then used a 3000 Ohm resistor, you’d get a consistent 0.1 mA draw across the entire range of 4.2V - 2.8V
hopefully I did the maths right… I’m not an EE guy
Ok. I may have mis-remembered then. I thought we had “regulated” tail-cap lights already. Honestly, I haven’t looked recently.
You’re correct! I just found that Lexel indeed tested a version with a voltage regulator back in February (link). It looks like a few people expressed interest, but then all went quiet.
I just bumped his thread to see if it might take off again, or at least he may tell what the hold up is. :innocent:
I’ve whipped up a few more of these lately.
A while ago I did a Sofirn SF14 in green. BTW, a 14x8mm switch cover fits without any modifications.
And then about two weeks I assembled a Lumintop Tool AA (purple) for the wife using pink LEDs. The stock switch cover seems to be 12x5.5mm which I couldn’t find in transparent silicone. I ended up buying these 14x6mm ones and reamed out the hole a bit.
Last night I put one in my new Ultratac A1, using ice blue this time. The switch cover was the same as on the Tool AA, so I had to ream it out as well.
And I noticed the A1 had a nice switchboard, but someone made an embarrassing mistake… :person_facepalming:
That LUMINTOP Tool AA looks nice! I think my wife would like one of those too. Where can the purple version be bought?
I bought it from Banggood (using a coupon from Martin) less than two months ago, but sadly they appear to be out of stock now.
It looks like the official Lumintop store on AliExpress has them for $19.19, but will supposedly drop to $17.75 in 5 days. That’s about what I paid for mine.