This is my first post in the forum, and I just want to thank Tido for his work on the flashlight driver.
Using the soic clip listed in this thread and an arduino board as a very cheap avr programmer, I have now reprogrammed my BLF AA-Y4E to have exactly the modes I like.
It has also been great fun to play around with the driver software "inventing" highly unusable modes :-)
It's encouraging to hear people are having some success with this. I'll tinker around with mine some more this weekend and see if I can get it working. Nice that it works with the BLF AA Y4E, Nicolai! I always wonder how many people like you are lurking here, reading the threads, buying stuff, and yet we never know. Glad you've shown yourself.
brted - I found the following things a bit challenging:
1. My clip was of bad quality - some of the pins were pulled back a bit, making it hard to make proper contact with the pins of the chip
2. The right wires need to be connected from the AVR programmer to the connector of the soic clip. Your post with the images and tables helped me do that - thanks brted
3. Using Mac/OSX I had to download and set up a compiler environment (I chose CrossPack-AVR, http://www.obdev.at/products/crosspack/index.html) - this was easy :-)
4. Lastly I had to use the correct avrdude command line to program the chip. Tido and sixty545's comments above in this thread, helped enourmously - thanks guys.
None of the above are real showstoppers - I just had to take it easy and be careful - so good luck when you get to the tinkering :-)
Thanks for giving the BLF-VLD a try, sixty545 and nkildal. I'm very happy that finally someone else can test out my driver. It would be great if you guys could give me some feedback on the mode programming UI. I've got a new version with some new features ready, but I'm reluctant to push out a new release unless I know I won't have to rewrite the whole UI.
nkilda, have you tried using a PWM level of 1/255? I'd really like to know if the boost circuit stabilizes at such low PWM rates and if it's still running efficiently. Could you measure the current drawn from the battery?
Yes - I have tried 1/255 and it seems very stable and usable (I like an ultra low low).
When using two different 14500 Li-ion cells I measure the following current at the tailcap, but please keep in mind, that my multimeter is a cheap one, so the PWM probably fools it:
DX Trustfire "Blue", sku 19626 @ 4.14V: 0.52A
DX Trustfire "Flame", sku 26124 @ 3.75V: 0.58A
I wanted to take a reading with a NiMH cell, but I just discovered, that the light does not come on at all, with any of my NiMH cells (even fully charged ones)...
I use the BLF-VLD with only 5 modes and no memory ( 255/255 -> 32/255 -> 1/255 -> Strobe -> "Soft Beacon").
Can you think of a possible explanation for the light not turning on with NiMH ?
Yes. Actually, that is exactly what I dreaded. When using Li-Ion, the driver is most likely in direct drive and not boosting. On NiMH it needs to boost, but the "on" periods are probably too short to allow the boosting circuitry to start up. Have you tried if it works with higher PWM levels?
Also, could you post a picture of the PCB's component side? Maybe there is no special driver chip and the ATtiny was used to switch the coil. In that case you're screwed when it comes to using NiMHs.
Nice - thank you - and "godaften til dig også" (sorry non-Danish forum members)...
The SKU S009742 from KaiDomain looks interesting - especially with the new XM-L arriving. I'd better place an order :-)
I could try make the BLF start in the lowest mode, and see if it will run with NiMH's again.
Btw: what is the PWM frequency when running the BLF-VLD firmware - I am very impressed with the flickerfree operation: I see no flicker whatsoever even in the lowest (1/255) mode
You should try the highest mode (255/255). This way there is a constant current draw from the LED and the boost circuitry should not be impaired by the output PWM.
If you used the fuse settings I posted yesterday, the chip is clocked at 4.8MHz. With phase corrected PWM this should result in ~9kHz PWM frequency. This gives me an idea, you could try setting the chip to 1.2MHz (9.6MHz and CKDIV8 fuse set), thereby reducing the PWM frequency. This would result in longer "on" phases, maybe long enough for the boost circuit to stabilize. But for this the driver needs to be recompiled and after flashing the chip might not be accessible any more with your programmer.
I am willing to try to lower the chip clock - could you give instructions on this ?
Should it fail, and my driver board becomes dead beyond repair - I will just put on a smile, wait for my AK-47/101 drivers to arrive and - most important - not blame you :-)
Hmm, the chip below the red wire is a candidate for a boost control circuit, but I can't really tell without knowing how it's connected to the other components.
One thing you could try is flashing the old program into the ATtiny to see if it will work again. This way we can be sure it's a problem with the software and not just a hardware defect. Of course we'll need a copy of the original driver software... sixty545, don't flash your BLF, we need to make a backup of its firmware first!
Well, it's getting late and need to get up early. We should continue with this tomorrow, maybe via IM or IRC.