6th Annual Scratch Made Light Contest - Flashy Mike's machined project

Experienced some adversities lately:

1.) Ordered parts not showing up (LEDs, o-rings, magnets …)

2.) My 3d printer shows imperfections on surfaces. I guess the nozzle is somewhat damaged, ordered new ones yesterday. Hopefully they’ll show up tomorrow.

3.) Design flaw at the joint where reflector shell and telescope stick meet. Broke because its too weak. Did a redesign yesterday, new component is currently printing.

On the other hand: hardware, firmware and the android app I created for remote control are completed and working flawlessly:

This is the new reflector shell and telescope stick design, I guess its ok now:

View from the top. Don’t mind the rough surface and edges, will be sanded later.

:+1:

:+1: :+1:

Wow. An Android app. For a scratch build lantern. :open_mouth:

Lots of ‘out of the box thinking’ on this build. Kudos :beer:

Well, actually this app is not completely built from the scratch, luckily I was able to re-use some code from former projects. I built other remote controlled devices in the past, for instance RGB light strips and this LEGO-Arduino-Hybrid (built with my little son) with tilt control and telemetry which you can see in the following images, and even a flashlight. I have a bluetooth (not LE) remote controllable and programmable Q8 for about a year which I haven’t presented in the modding thread yet since I wasn’t familiar with video publishing that time. Will do this later and of course I will also show a video of this contest light working remote controlled.
The most work for this new app made the Bluetooth LE support which was new to me. Programming interface is different to standard bluetooth, its not well documented and not working consistent on different devices. But I got it right meanwhile and the reward is a pretty low power consumption: in light-off state but sending telemetry data once per second and being ready-to-receive all the time its only about 2.5 milli amperes. So the 2 cells in this lantern allow for more than 2 months of being ready to receive!


This is looking great :+1:

I’m glad I’m not the only one who’s part’s didn’t arrive when expected :weary:

I like the LEGO-Arduino-Hybrid truck too!! :+1:

If he’d put headlights on it, he could make one of those for the contest. I would love to watch that build progress! :smiley:

Would this qualify?

Problems with my printer :rage:
The print bed is hold and led by 3 rubber wheels running horizontally in aluminium V-profiles. At least one of the wheels is wanderning on its bearing which causes bad prints. This particularly happens with this ABS prints that require a print bed temperature of at least 100°C, which also warms up the wheels. As I read in a german 3d print forum this might be a design flaw in the wheel construction. Don’t know if I can fix the wheel with some super glue since I have to disassemble and re-assemble the whole thing. Haven’t found a fast source for replacement wheels up to now.

Well, this fix appears too easy, I don’t dare to trust the outcome yet.
I disassembled the wheel. It actually contains 2 bearings which are separated by a ridge in the rubber wheel with a width of 0.8 mm - and an additional small washer between the bearings with a thickness of 1.0 mm. So pressing the bearings together with the washer in between with screw and nut there is still 0.2 mm left for the rubber wheel to move, which results in a pretty large height difference at the edges of the print bed :person_facepalming: . I consider this a design flaw!

I’m not very gifted with hand crafting skills but I followed many of CRX’s handmade builds :smiley: . So I was confident to solve this problem. Sanded the small washer down to a thickness of also 0.8 mm by hand and assembled all parts. And wouldn’t you believe it - the print bed mount looks very solid now. The next bigger component is currently printing.

The other wheels (9 in total) look good so far but I should fix them also later, I guess.

Glad I could help :smiley:
Hope it stays fixed, for the build at least :+1:

Great fix! As CRX said, I hope it stays fixed.

Print some new wheels whilst it’s working well…. :innocent:

I’m struggling with the prints. The outside of the lower casing - printed in ABS during about 10 hours - looks fine (the small 0.2 mm layer on top for better print bed adhesion is supposed to be sanded down). The inside is bad though. Wall separation everywhere, even the threads for the bottom plate ripped of partially. Not usable, I guess. :rage:
I’m expecting new PTG filament today, its supposed to provide better layer bonding. Haven’t used PETG yet, I hope i can handle it without too many problems, since contest time expires.
And I’m still waiting for LEDs, magnets and o-rings from China.


:frowning:
Especially sad to have that happen after having to wait 10 hours for the printing to complete. At least when I make an error cutting wood I know about it right away. I hope the new stuff works better.

So do I. Got it this afternoon, made some test prints, and printing of the lower housing with this new PETG is currently in progress. Looks good so far but at that stage the ABS print did also look good. Anyway, I redesigned the housing to print it faster (e. g. got rid of the knurling and made thinner walls) so it should be done after 5 hours at max.