The protected cell appreciation thread

It came to me recently while watching yet another big cloud of ‘vape’ smoke appear out of nowhere that we really don’t teach our children much anymore. If you smoke, use flashlights or probably a host of other things using high powered batteries that old geezers like me don’t know much about…why does it possibly make a difference as to what battery you use?
I’ll tell you why…kids.
Kids witness us using what we use and say: “Why…Dad and Uncle Joe use ‘x’ (i.e.: unprotected batteries)…why should’t I (???)…”

This thread is dedicated to the manufacturers who responsibly invest the time and resources to produce products which we can actually show our kids while using them ourselves. This doesn’t have to turn in to an unprotected versus protected cell debate but thank God if it does for their education if nothing else. Bonus also if it highlights a domestic product produced at your country’s benefit no matter where you live.

I’m simply tired of questions not being asked or answered as to protected cell fitment, the expansion of the unprotected (only) cell market for little good reason in many cases (flashlights thankfully becoming one of them with LED advances) and no source for teaching kids that this hobby can be a safe one involving “One is none” fuel source safety. If this gives a financial boost to manufacturers willing to provide us this previously available basic customer service courtesy (dual cell fitment or a simple notation as to not) at the expense of those who don’t and (arrogantly) won’t?…all the better.

I’ll reserve the next space for anybody who likes to update lists and do things for others including kids. This list might also be useful for those seeking to modify old lights or hosts on the aftermarket without searching if teaching kids about basic electronics interests anyone.

If the cell was listed first and then the model it might make a copy/paste/search easier…

Reserved for 21700 protected cell lights

Reserved for the next generation of protected cells

14500 Thrunite TH20
Headlamp with ramping UI plus Turbo to 500 lumens

18650 Zebralight S6330
Discontinued 3 cell with option to use one cell at a time; 2300 lumens (if memory serves; see their site for a list of old lights and what they handled) nice cell storage/carrier as well.

18650 ArmyTek Wizard
Headlamp; Older lights seemed to all fit protected cells; might still today

Maybe teach kids what a protected circuit is vs non-protected, Zebralights for example, either don’t need, or can’t use a protected cell because of size, but don’t need to, because of built in LVP. Protected cells can’t handle higher amp draws. Most, if not all regulated vapes have LVP afaik. Mechanical mods are a different subject for another day.

Teaching kids about circuits (only) is akin to teaching them how to use a ground fault protector ‘button’ yet nothing about the main breaker switch upstream in the panel. Zebra lights CAN use protected cells in their lights which they previously did and still do AFAIK. Your head (headlamps) and hands (flashlights) are worth so much more than whatever you are trying to accomplish otherwise.

What you are saying to kids is this:
Do not purchase or rely on low voltage protection circuits from (?) regulated or overseen by (?) especially when there is an option for using protected (loose) cells which are not only replaceable but easily troubleshot over time.

Vaping with unprotected cells to boot teaches kids absolutely nothing concurrently. (sorry, vapers).

My SC600 ZL’s with pogo pins can not use protected cells , and I don’t like how they crush the springs in the H600 headlamps. ZL’s LVP circuits are excellent, just like my Makita and Bosch power tools are.

I wouldn’t give even a protected cell to a kid w/out supervision. I would however a flashlight with a built-in charger, but first I would glue the threads. Regardless if the cell inside has protection circuit or not.

If I had a kid that was vaping I’d be more concerned about that than the kind of cell used.

OK, vaping aside and on to flashlights… Will real quality cells actually blow up? As far as I know, the quality ones don’t. And if it’s a cheapo *fire cell, then the protection circuit can’t be trusted anyway. If you are considering kids well being, then it seems like you’ll still have to teach them a thing or two about cells regardless of protection. If you can do that, and actually get through to the kid, shouldn’t you be able to teach the kid to use unprotected safely?

Yeah. What parent would allow a kid vaping anyway?

Back on topic however, the problem with protection circuits are multiple:

1. Higher internal resistance, so lower amp draw is possible, and more capacity is lost.

2. They can fail. If they fail and you put them in a light without LVP (NITECORE!), you are going to discharge them down too low without even knowing it.

3. Sometimes, they are wayyy too expensive. Why would I pay 20$US for a single freaking cell?

4. It justifies manufacturers to only support button-top protected cells, and allows them not to put LVP in a light anyway.

And besides, lithium ion cells in the cylindrical factor, with less volatile chemistries than pouch cells, are much safer than the cells inside of your mobile devices like a smartphone.

IMO, I’d be more concerned with charging a phone right besides me rather than in a dedicated 18650 charger.

Your Makita and Bosch power tools are researched, extensively tested and backed by…never mind.

My point was that vaping has always been aimed directly at kids with great sucess and involves unprotected cells.

If you teach kids that capacity is everything why not teach them that size is everything as well?

I’ll take my chance on a protected cell versus a fake or dubiously built LVP circuit if I have the choice as quality cells are tested much more at the factory, in the field and up here on BLF occasionally while LVPs are just plain not.

Why do I pay for a fire extinguisher, helmet, gloves or a fire suppression system on my buggy?
Because all of those things are cheap compared to my life or a a hospital visit

How many manufacturers are actually doing this as a percentage of all out there accommodating protective cells? Again, give me a protected cell capable light over a fake or junk LVP equipped light running unprotected cells any day.

Mixing the issue of charging cells and protected versus unprotected cell use in general won’t fly here.
Describing unprotected lithium ion cells as ‘safer’ in the cylindrical form factor won’t either.
We need to educate and neither statement does in terms of keeping enthusiasts away from unprotected cells birthed from dubious manufacturing processes using possibly sub-standard LVPs (only).

Buy quality cells (protected, or not,) lights and chargers from reputable companies/vendors and most horror stories will disappear.

I don’t have kids, but if I did, I’d stick with AA and AAA lights for them until they got older and could fathom the differences between NiMH and li-ions and I wouldn’t be buying them stuff from dubious no-name manufacturers.

Look only to the hoverboard craze from a few years back—a few quality manufacturers and a whole bunch of junk.

I don’t skimp on li-ion anything, but that’s just me. If I have to save a few bucks, I’ll buy cheap toilet paper and beer.

Chris

Anyone would do far more for their health and lifespan, if they got a little more exercise and ate a little better. Switching to a protected cell instead of unprotected, is way down on the list of safe things to do. Personally, I’d rate it as last.

There’s nothing wrong with unprotected cells. Buy quality, regardless whether you choose protected or unprotected. Quality, and just the smallest amount of common sense, will do better than any protection circuit.

I think that protection is not that useful for saving you from dangerous situations. LVP affects discharging battery too much. This leads to shortening its lifespan and increasing internal resistance. If you don’t watch that battery yourself, the worst case is that you will have to buy a new one much sooner. It will not catch fire nor explode because in this LV situations, there is not much energy left, it’s already discharged. The biggest issue is with overcharging, where protection circuit works not so ideally as it usually reacts too late (similar like most bms). This can be negatively affected with tolerances of protection circuit components. Most of those protection circuits does not check battery temperature, which could help. Also don’t forget that even unprotected cells have some protection anyway (ptc,cid). If you want to be safe(er), the most important thing is quality battery and quality charger. I’m not a flashlight expert, but I have quite a few years experience with lithium batteries from ebikes and even longer from rc models. In rc planes we squeeze out everything we can get from a battery. And from a battery pack not much bigger (dimensions) than two 18650 cells, drain more than 100 Amps. None of these batteries have any protection whatsoever (not even ptc,cid). With this abuse, it happens, time to time, that battery puffs, smokes or burns. Not really often, but if you are in that hobby for a few years, you will have experience with such situations. It never happens to discharged battery. It never happens during charging if you have quality charger, charge to 4.15 V and check battery temperature. So, that’s why I buy quality charger and quality unprotected batteries and feel perfectly safe. Your mileage may vary

The adult in the room:
“…Buy (cough) ‘quality’ unprotected cells (only) from ‘x’, little Joey (the most easily faked cells on the planet) …and don’t worry about the (one is none) single LVP safety circuit keeping your head or hand from being blown off…as we haven’t figured out which of those are actually quality parts. Unfortunately, you would have to tear that third world light apart/ruin it to ever properly ‘test’ a LVP as such (which is impossible) to determine its true quality…”

I’m guessing that when a kid has some kind of ‘problem’ involving an unprotected battery and direct adult supervision nowadays…this thread will likely be handed over to the grieving parents as evidence that he or she was “in good hands” all along.

At least he had a brighter flashlight than the kid down the street.

You do know most lithium ion cells fails physically, and not electrically? A protected cell would not help in this case, at all.

And this is why reviewers exist. I wouldn’t buy an old Convoy C8 to a friend, since I checked with a power supply that it doesn’t include LVP. Many reviewers here test lights so the consumer can make a good choice, and LVP is the one thing I always take into consideration.

And besides, an 18650 will never fail catastrophically if you discharge it too low, and then charge it back up. A good quality charger, like from companies like Liitokala, Nitecore, XTAR, Efest, etc, will handle that well. The 18650 will just lose a bit of its cycle life down to 80% capacity.

And most flashlights don’t pull a ton of current from the cells, have LVP and reverse polarity protection, and have thermal protection/don’t get too hot.

And besides, if LVP fails, the light usually fails to turn on, since it’s part of the IC.

It’s the opposite for a protected cell: the protection circuit can short out, or be destroyed and keep the circuit open. I’ve actually had one from Imalent that suffered, by my mistake, a direct short. It grilled the IC, and put the cell worked thankfully.

I then tried to discharge it down below 2,5V, and surprise!, it continued working down to 2,0V.

TLDR: Get quality stuff that was reviewed, use a quality charger from a mainstream “enthusiast” brand, quality TESTED cell, etc.
Knowledge is power.

An unprotected cell will first fail electrically and then physically when the LVP circuit fails and there is no other backup. The ignorance here exhibited by “well…it doesn’t happen very often” is astonishing.

Good for you. You don’t use things which will explode if your “one is none” backup becomes just that and you remain screwed anyways by virtue of your unprotected suddenly violently venting/exploding cell.

Lol…you’re right…if you’re a flawless human being and yank the cell just before it explodes and charge it back up?…‘by definition’ it won’t (and hasn’t) explode(d)…yet.

I can see why unprotected cells have become so popular of late.
Reckless behavior obviously knows no bounds (or reason) in a young generation caring less about safety (period) and trusting instead in overseas manufacturers which…I don’t even need to say it. :frowning:

And Exactly, where are your “Infallible, in your Dreams” cells manufactured??

If they are not made overseas, then where?
Please school me old wise one.

You buy what you want.
We will continue to use both Protected and un Protected cells as we damn well please.
You raise your kids and I’ll raise mine.

If this is such an international danger as you say, where are the pictures of people with hands missing from a flashlight battery???
I remember one idiot with a crap battery in a poorly modded vape that blew up, other than that, nada.

1) No one has said that you can’t use anything
2) Search for “explode” or “exploding” using the forum tool and come back up here to tell us all just how many threads you found and what you learned.

I would also suggest that you lobby overseas manufacturers up here to produce protected battery capable lights should someone you love experience the same catastrophe using unprotected cells with “one is none” safety backup systems (LVP circuits) from questionable sources. I’ll leave where you purchase them to your own wisdom and financial considerations.