I see that my thread is not dead yet.
Thanks to you all for the support!
You did a good job wight. It is true that I didn’t take into consideration multiple LED dies like the new Cree XPH. That being said the theory remains the same.
I have one minor point on which I disagree though:
I think it is wiser to consider the “recommended operating conditions” which is 6V instead of the “absolute maximum rating” which is 7V. But in any case two lithium batteries in series will have a max voltage of 7.4V which is sure to damage the chip.
Let me make sure you have a good handle on actual 7135 operation / implementation: There are two voltage specifications for the 7135. “Input Voltage (Vin)” and “Output Voltage (Vout)”.
Input voltage is measured in the normal way, Vdd - GND = Vin. [Since GND is zero we may simply say that Vdd = Vin.] When we are powering this from an MCU you may expect for “Vin” for the 7135 to be in the 2.0v to 5.5v range. We typically regulate the voltage to our MCU at less than 5.5v using an LDO or Zener and the Vdd pin is powered by the MCU. For this reason we may generally ignore the Vin specification as we are always in the “normal” range.
Output voltage is measured in this way: Out - GND = Vout. [Again, since GND is zero we may simply say that the voltage at the Out pin = Vout.] Vout is the voltage left over after the LED (Vf), so in order to get Vout we do Vbat - Vf = Vout. In an 2s Li-Ion (2x 4.2v) powered 8.4v MT-G2 light the input voltage will be no higher than 8.4v and at 3A output we may expect an LED Vf around 6.4v. So Vbat - Vf = 2.0v. Again, no problem.
So operating the 7135 in high voltage lights is not a problem. The key (as I’ve tried to express) is the amount of “extra” voltage beyond LED Vf you have. Running an XM-L on 2s Li-Ion is actually within spec for the 7135 in terms of voltage! The problem remains that the wattage would be far too high in that scenario.
Thank you lagman for your great explanation!! I’m new to this forum and have been searching for a completed guide about flashlight driver but I haven’t found yet.
Could you draw simple circuit diagrams of some popular drivers and explain its components/ how it’s work…?
I have some knowledge in electrical physics but not in electronic components, the driver boards are too complicated to me :person_facepalming:
A boost converter (step-up converter) is a DC-to-DC power converter that steps up voltage (while stepping down current) from its input (supply) to its output (load). Step-up switching converters, also called boost switching regulators, provide a higher voltage output than the input voltage. The output voltage is regulated, as long as the power draw is within the output power specification of the circuit. Many of our step-up switching regulators are designed for driving strings of LEDs.
If your step-up/boost application is not power intensive (IOUT < 0.5A), you may prefer a different power conversion technology for boost applications.
I would like to build a quad for solarforce with an extension tube. What driver can I use? Is it possible? Planning on buying my parts from mtn. Thank you.
Few words about linguistic, psychology and marketing
In pure electronics, word “buck” and “boost” converters have no emotional content, simple engineering: must lower voltage, must increase voltage.
In flashlight area, “boost” has totally wrong build associations, to be “uber-flashlight” , be better by mere existence.
Every word catched in hands of marketers is lost for precise communication.
BTW increasing voltage isn’t for free. Perpetuum mobile does not exist.
This is exchange bigger current , small voltage to opposite (and loses in device)