Mordding the New Mag C led (ML100) - Now with Nichia 219 Neutral 92 CRI ~ 1.5Amp

I haven't seen anyone modding the new ML100, sort of understand why, given the price increase from standard C mag this isn't as economical of a host as it used to be.

I've been playing with mine for a while, gone through three levels of modding, it does appears to be a lot harder to mod than the older incan mags. I don't think Mag modding on the new ML platform will be see much potential, I did these to satisfy my curiosity.


Level I mod:

The first thing I did when I got the ML100 was to cut it down to run 18650.

I used method #2 as reviewed in this CPF thread: http://www.candlepowerforums.com/vb/showthread.php?313709-Hand-cut-Mag-D-like-a-Human-Lathe

The ML100 shorty is seen to the left. I like the slim look of the new head,the new Mag C led platform packed some real innovations hasn't seen from previous mags. To list a few:

  • Led Centering Mechanism: One can center the led to any direction, 360 degrees.
  • Electronic switch: single tap = momentary, double tap =High & triple =low.
  • A new mechanism for focusing but rotating the shell of mag head only.

Here is a peek under the head shell, the rubber looking ring controls the white post in the center in terms of led centering. The white post appears suspended by the control ring & can be tilted to any direction.

Level II mod:

I enjoyed my ML100 in the shorty state for few month & started to get itchy on modding it again, it throws very well, about 22 Klux from only 136 lumen source (Cree xpe), but the hot spot is tiny, also the spot has a slight donut no matter how well you focus it.

I decided to try out a large optics to see if I could make a poor man's M3LT out of it. The optics below is a fairly new product, a large 45mm TIR lens, the Gaggione LLC49R. This is the biggest TIR I've seen out side of surefire. After removing the tabs at bottom & one on the side as well, It fits in the ML100's smaller head perfectly:

Here are some beam shots of stock reflecter vs. 45mm TIR lens. Distance is 31.5 feet. Both are Manual exposure. 1/10 sec. ISO 200. F3.3

Stock Reflesctor: Very narrow beam & small hot spot, slightly over one feet diameter at 31.5 feet distance. slight donut no matter how I focus it.

With 45mm TIR lens: Larger hot spot, Perfect shape, no hint of donut, no un-eveness. But it's less bright than the reflector version. I prefer this larger spot, used it mostly indoors, I especially enjoyed the TIR beam, it has better beam quality than the Surefire M3LT (M3LT has a square hot spot) but not as bright ( M3LT about 20 Klux per TurboBB review).

Measured lux at 31.5 feet (9.6 meter)
Stock Reflector: 230 lux
45mm TIR Lens: 168.0 lux

Lux @ 1 meter converted from 9.6 meter readings:
Stock Reflector: 21,197 lux@ 1meter
45mm TIR Lens: 15,482 lux@ 1meter

Finally, tail cap current:

Hi 650ma (about 4-5 hrs run time on 18650)
low 175ma (over 30 hrs run time on 18650)

Level III mod:

I didn't want to put XML in there, as it'll be too wide of a beam, however, now I have Nichia 219 92CRI led coming in the mail, I decided to take it to another level.

I was stomped immediately, I could not unscrew the retaining ring even after drilling two holes to use my ring plier. So I drilled it open & cut it out instead, brute force always wins

After that, the rest of the head pieces easily unscrew apart:

After unscrew the head, the led module freely moves up & down. The focus is achieved by rotating the focus ring as seen in the picture, it has a slope inside, while rotating, it pushed the knob down, inturn pushed module down. The module bounce back up every 1/2 a turn, supported by a spring between module & switch.

I take out the guts for the led centering mechanism & ground up a copper rod into shape:

I think I am pretty much done besides waiting for the Nichia 219 to come in...

Great work, ma_sha1!

I always admired your mods, ever since I saw your shorty Nitecore D10 (called the "D5" I think). It really takes some courage to take a saw to more expensive lights.

I am looking forward to see how the Nichia LED performs in your light :)

I haven't seen one of these lights yet. I didn't really even know Maglite had these out, nor the XL200, but I agree that, with the pricing what it is, I will never be buying one of the new style Maglites for myself or to mod.

Looks like it is a dramatic change for Maglite, to try to keep themselves alive. This C mag, the Xl series and the Pro lights, must be a really big change for Maglite and it's too bad that they can't compete price/versus lumens.

It appears you've got a handful there, trying to work with this new design and I will be interested to see just what you end up with, when it's all done.

Thanks for putting this thread up for us to see.

Thanks guys,

And, yeah, the Nitecore D5 was one of my fav., had it on my belt for a while.

Very cool work. I can't wait to see how it turns out.

Finally, my Nichia 219 came in, I installed the new Led.

The ML100 driver appears to be PWM only, the amp draw is based on led vf, stock XPE tail cap measurement 650ma, I tested XML neutral, measured 2Amp to led. Installed Nichia 219 , measured 1.5Amp at the tail cap. Since it is PMW only, the led see 1.5Amp. At this point, the optics appears too floody with the Nichia 219, so I reinstalled the stock reflector which gives larger hot spot than stock xpe/reflector but similar (slightly less) throw, it throw further then the XPE/Optics.

Ready to compare with my Citycat M6 XML Neutral.

Left: Nichia 219 ML100; Right: CitiCat XML neutral

Somehow the picture shows Nichia 219 brighter than the Citicat but it's not the case.

Swap positions, ML100 to the right. Nichia ml100 brightness in this photo looks more realistic.

The Nichia 219 ML100 measured 19Klux, while the XML CitiCat 23Klux.

Compare CRI :

CityCat XML Neutral:

ML100 Nichia 219 92 CRI


CityCat XML Neutral:


ML100 Nichia 219 92 CRI

To be honest, the CitiCat XML Neutral tint & CRI looked pretty sweet,

but the Nichia 219 Neutral High CRI seems just a little bit sweeter.

The biggest advantage I see is that the 219 seems to give good color where there is color but leave the white wall white instead of painting it with a "tint"...

As usual your mods are great with excellent photos to go along with it.

Thanks Richie