Joule thief

I have searched all over the dang place for a viable DIY w/ circuitboard joule thief

If you have never heard of a joule thief...well this will get you started

http://www.bigclive.com/joule.htm

I found a GREAT PCB design from instructables with a Eagle.brd file, uploaded it to OSHPark

https://oshpark.com/shared_projects/KxdzR2y0

6x boards for $4

Then went and found the components

Newark part list

x12 58K2047 FAIRCHILD SEMICONDUCTOR-PN2222ABU-BIPOLAR TRANSISTOR, NPN, 40V, TO-92

x6 58K4959 MULTICOMP-MCCFR0S2J0222A20-RESISTOR, CARBON FILM, 2.2KOHM, 500mW 5%

x12 38K0258 MULTICOMP-MCF 0.5W 1K-RESISTOR, CARBON FILM, 1KOHM, 500mW, 5%

x6 32M9880 BOURNS-RLB9012-471KL-INDUCTOR, 470UH, RADIAL LEADED

x6 49W3438 PANASONIC-ECW-H12102JV-CAPACITOR FILM PP, 0.0010UF, 5%, 1250VDC, RADIAL

Fasttech SKU:1089204 14000 MCD 5mm White LED Emitters (10-Pack) $.95 ($2.95 total for shipping)

The shipping from Newark was $9, parts were $11something! arrgh

Total price for the boards and components

$27.99

If you choose check it out and tell me what you think (I got it so I can teach my kids electronics and soldering and get them into techy stuff...one kid took to coding like it was something he always did)

You can use those AA batteries that have discharged so much they won't run anything...but now you have more or less "emergency lighting" besides your big honkering flashlights ;)

Discuss

I have no input, but this is a very cool concept to teach your kids and seems like a great way to teach it. Many times I have wanted to have a joule thief available to power something with batteries. Being able to make my own would have been very helpful. Best wishes on a successful outcome.

Honestly, I think it is the basis of the "boost" circuits on the AA only drivers

http://www.fasttech.com/product/1134800-1-aaaaa-5-mode-550ma-linear-booster-led-flashlight

But these pull way past the .9vdc cutoff, and can drive those simple LED's that put out enough light to see by...not Cree level light but more than enough to find your way around...on batteries that won't run anything else

Can't wait...seems Newark in IL is frozen in and haven't shipped any of my other components I ordered either...dangit!

Joule thiefs are fun and all, but like half of the batts I used them on ended up leaking. Draining alkies all the way can cause some of them to outgas and rupture. It’s something to keep in mind.

running great...VERY bright on a 14kcd 5mm LED

I found a really cool joule thief build with an open source shared .brd file

http://www.alxsmith.talktalk.net/HowTo/011JouleThief.html

Uploaded to OSHPark and got the boards and components...small problem, it wouldn't work, until after I contacted the original designer

V1.0 missing traces https://oshpark.com/shared_projects/usJG9Oof

V1.1 fixed and running great https://oshpark.com/shared_projects/Pv0rRfN6

Turns out he used an old version of Eagle CAD and on the parsing of the .brd file at OSHPark it dropped a few of the traces, he went back and corrected it and now V1.1 works awesome...in the mean time I did a bit of trace fixing on my boards that were missing traces...and VIOLA, at .9vdc running a 14kcd 5mm LED just as bright as a full charge 1.5vdc battery, these things are quite bright and provide more than enough light to see and get around if there was no other light source available

My trace fix

Sorry my soldering is horrible because I had to redo them about 4x times!

And shots of it running

All parts except box and jumper push button Digi-Key
1 3 BCAAPC-ND HOLDER BATTERY AA PLASTIC PC MNT 3 0 0.92000 $2.76
2 6 CF14JT1K00CT-ND RES 1K OHM 1/4W 5% CARBON FILM 6 0 0.08000 $0.48
3 3 CF14JT2K20CT-ND RES 2.2K OHM 1/4W 5% CARBON FILM 3 0 0.08000 $0.24
4 3 1285PH-ND CAP CER 470PF 1KV 10% RADIAL 3 0 0.24000 $0.72
5 3 493-12814-1-ND CAP ALUM 100UF 100V 20% RADIAL 3 0 0.43000 $1.29
6 3 811-1312-ND INDUCTOR RADIAL 470UH 0.60A 3 0 1.42000 $4.26
7 6 BC548BU-ND TRANSISTOR NPN 30V 100MA TO-92 6 0 0.21000 $1.26
Subtotal $11.01 (for 3x complete sets)

You seem well on your way!

BTW, when doing research, don’t forget BLF

Experimenting with the Joule Thief circuit and others