Review/teardown of a headlight

Eachbuyer was kind enough to send me this flashlight for review.

The light came in a box that protected it very well. The box does also a nice job at presenting the headlight.

The box contains the headlight and nothing else. You will need to buy a pair of 18650 batteries and a charger (if you don’t already own many :stuck_out_tongue: ).

The headlamp (the part that contains the LEDs) is made out of aluminium and can be detached from the headstrap. Unfortunately there is no easy way to fix it to a bike as no handlebar adapter is supplied.

The front part is composed of 3 LEDs.
The middle one is an XM-L which is driven just above 1A (unregulated)
The sides ones are XP-E LEDs. They are both driven at about 500mA.
That’s a total of about 7W.

It’s tear down time!
It’s quite easy to open it up. The front bezels unscrew easily and give you access to the LEDs.
The middle optic is a standard smooth reflector.

XM-L (middle):

Unfortunately there was no thermal grease on the back of the LED. That means that the LED may overheat and its life shortened.

R2 (sides):

The side optics are new to me. They look like a light pipe and concentrate the light very well.

Same thing with the side LEDs, no thermal grease. The LEDs simply sits on a piece of metal that’s stuck inside the tube. That’s not very good thermal management. The LEDs are not driven very hard so this should be fine at first.

Removing the back reveals the switch on its PCB. this PCB contains nothing else as the driver part is in the battery pack. (see below)

This is the back of the XM-L pill. It is quite big and if some thermal paste is applied the emitter current could be pushed a bit (2A or so IMO)

The head strap and the battery tray are made out of plastic. It is fully adjustable and I didn’t have any issues with it, it’s very comfortable. the white part on the battery tray is translucent and there is a red LED inside. that makes it a perfect headlight to have on your head while walking or when you are on your bike at night.

The battery tray can hold two 18650 batteries. I didn’t have any issue with long batteries, however some batteries had a tendency to pop out too easily. This is not a problem when placed on the head as the head puts pressure on the batteries.

The battery tray contains a board that contains the electronics. It simply uses resistors to reduce the current. This means that the current will gradually be reduced when the battery discharges. this is not very good, I would much rather have a regulated driver (for example based on 7135 chips) to get a constant output.

The chip is there to get modes. The modes are as follow:

  • XM-L only
  • R2 (both sides) only
  • All 3 LEDs lit up
  • Strobe of all 3 LEDs.
  • OFF

There is no memory.
To switch the light off you have to cycle through all modes.

Total weight is about 290g.

Conclusion
This is a cheap light (it’s sold below $20USD). For this you get a headlight that feels good on your head and has a good balance between runtime (about 3 hours on max) and light output.
Unfortunately it is far from being perfect. Here is a list of all the points that annoy me:

  • Not waterproof (not even for rainy days)
  • Bad thermal management that will probably cause a short life
  • I would have liked to have 1 floody mode and one that throws light far away. But all 3 LEDs throw more than flood.
  • The driver modes are bad (It needs to have memory and a long press to switch it off)
  • The light output is not regulated
  • No low voltage cut-off

On the upside:

  • It is well balanced on the head
  • It throws light far away
  • The coiled cable is very good and won’t annoy you as with many other headlight
  • It can be moded very easily, everything unscrews easily.

In conclusion, I would recommend this headlight to people that need to see far away (not for close up work). It is fine to ride your bike at night. Just don’t use it on rainy days…
I would highly recommend to buy something of better quality if you can.

Thanks for the breakdown , lagman .

Thank you for the review. I forwarded your precious suggestions to manufacturer. Yes it’s a good product for this money though, use coupon: EBFORUM12 to get extra 12% on this headlight.

Thanks for the review lagman. As to eachbuyers comment it must be the bargain of the year.

Thanks for the coupon code.

Thanks for the coupon, it becomes interesting with 12% off.
Good thing that eachbuyer is forwarding the suggestions to the manufacturer, it really wouldn’t cost much to add thermal paste under the LEDs. :slight_smile:

Thanks for the review. Sort of a clone of a Magic Shine MJ-816 (termed the "Mickey Mouse Light"). Interesting that no bike mount is provided. This design always looked like it would be cumbersome to me - all that bulk hanging off the front of your head.

-Garry

It balances quite well with the battery on the back so I didn’t notice any discomfort.

Thank you lagman. Very informative. I've wondered what is going on inside this headlamp.

This “R2” is XP-E.

Ok, I will correct the OP. I wasn’t sure with the whole base being yellow… :slight_smile:

Doesn’t look exactly the same as XP-E. XP-E is silver colored around the die, this one is yellow. Probably some clone or some older Cree LED.

It looks like some chinese 3535 led, much cheaper for them to buy than Cree and they can still use the Cree brand for the headlamp because the center led is a Cree ('Cree' sells)

Thanks for the review!

Here is a somewhat better quality picture of the LED.

It’s hard to get a good picture of these tiny LEDs! Specially with a crappy iphone… :slight_smile:

What were the current readings you were getting in high?

“The middle one is an XM-L which is driven just above 1A (unregulated)
The sides ones are XP-E LEDs. They are both driven at about 500mA.”
There is no high or low modes, the modes just change which LEDs are turned on.