Hey, BlueSwordM, would you consider making some shorter springs sometime? I was working on a light today, and was thinking of changing the springs to Blue™ springs, but the “small” spring from you was still a good bit taller than the Qlite driver’s stock spring. I was looking at my Astrolux S42 a few days ago, and the tail spring is particularly pitiful looking. But I can’t change it either, because it is very low profile, and I don’t have any springs that will fit in its place. Even a Qlite driver spring is taller.
I’m not worried about the press fit of the S42 spring. I would just make a copper round piece and solder a short spring to it - if I had a short spring available.
Recently I took a peek at available solder fluxes for steel, as I often solder to batteries. Found this strange and not expensive FNA (ФНА) dubbed flux flasks for sale:
The compound is claimed to be effective on aluminium.
:-)
Edit.-
That flux called FNA (ФНА) is the same flux I use in batteries (Goot Super soldering flux, HWY-800, etc.) and works well on steel, nickel, and of course copper but I definitively won't say it is good for aluminum.
Barkuti, didn’t you already have some experimentation going on with trying to solder to Aluminum a while back? How did that turn out? I can’t remember.
I got FTKA/ФTKА and F61A/Ф61A fluxes back then, and experimented just a bit. Soldering over aluminum foil could be attained relatively easy. But what I originally had in mind was soldering to a chunk of heatsink and some hollow pill, and that was :facepalm: a whole different story. My attempts were mostly unsuccesful. I got some success on the heatsink by pre-heating it in an oil bath inside a frying pan, then soldering over some de-anodized and fluxed part of it. But overall never got really strong joints on the heatsink, I think that had to do with the heatsink alloy. The fluxes emit nasty fumes, and they may be hard on the iron's tip. Due to the overall difficulties I gave up on the matter at that point.
Large BeCu spring: Spring upper diameter: 6,50mm
Spring base diameter: 9,0mm
Spring thickness: 1,0mm
Spring height: 12,0mm
Total number of coils: 5
Plating: Copper + silver
Small BeCu spring: Spring upper diameter: 4,40mm Spring base diameter: 5,80mm
Spring thickness: 0,8mm
Spring height: 10,5mm
Total number of coils: 5
Plating: Copper + silver
1. I’ve already sold a lot of springs by now. So, I’ve saturated a large part of the market already probably. I’ve sold over 8000 springs, so, you can guess what happened.
2. Since the springs are quite a bit more expensive now, people are waiting for me to have the springs to take the risk and pledge in a certain amount.
I mean, they are over 50% more expensive than the 1st gen spring.
I’ve ordered the springs anyway even if we are only 1/2 there to 1500pcs each.
I need to push my skills to the max to prove the worth of these springs.
I also think the enthusiast part of the market has already been filled.
Not everybody can actually solder springs, or wants to.
Unlike LEDs, the improvement isn’t instantaneous, so reflowing new springs vs new LEDs is much less rewarding, even though I think good contacts are still very important.
I’m planning to start light modding services now that I’m experienced enough and have acquired enough materials and supplies now.