The Blues Brothers +1 - Maglite Style

PM me if you still want one. :)

Not too large with the AAA. It will be done just like the AA that Match modded (I have too). 13mm will go right in the head, after boring it out.

I have used AAA Eneloops in P7 lights for 3-4 years. In fact I still have one. They work well and they last for about 10-15 minutes DD on a P7 C bin. I don't think it will be an issue with a 1000ma driver. They take much more than they are rated at, just like the Eneloop AA batts. It won't be a long lasting light, but it should still do 1/2 hour with a 1000ma driver (depending on how efficient the driver is and the resistance in the setup).

I certainly appreciate your offer and I am constantly amazed at the knowledge here. It really is very nice to recieve these ideas and it makes me think. If there's any problem with the driver setup, I will let you know and will try the one you suggested.

Thank you

I don’t think it’s new, I’ve seen it for a long time on the KD site. I got it for an AAA Copper light I was going to make and never did, since it’s the smallest I have seen that gives at least 1000ma, which is probably really 800ma at best.

I've been thinking about a little file work, like is done on knives. What about a pattern like this?

I only did one and I can change it to fluting, but I wanted some opinions before I commit the whole light to it.

file1

A cannabis plant? :P

my first though when i looked at it :)

I can't fully envision the light with more of those file designs but I actually like it so far.

I prefer your fluted lights, but a green version could be the "Cypress Hill" edition.... S)

@OL: Must have hidden from my eyes then.. I cant even find it on the aqualab driver list.

I like the cannabis leaf btw, gotta take you a while to make so precise little strokes..

Have you ever tried making your body-mods with an engraving tool for the dremel?

Ok, I took some time to find out if the Driver would really fit the AAA light. Here's some photos:

aaa1

Here's all the pieces.

aaa2

I bored the head with a 1/2" drill and then used my rotary tool to just take a few more thousandths out.

aaa3

This is the depth from the top edge of the head, that I bored out. 11.97mm, call it 12mm.

aaa5

The driver is 4.64mm thich.

aaa6

The modified Reflector measures 5.03mm and that only leaves me with 2.3mm for the Emitter and Star! Not a lot of room and it's going to get hot fast! I cut the fins off the reflector and used a coarse sandpaper till I cut off all of the base of the reflector. When you sand it down, you open it up to the major diameter in the bottom. Plenty big enough hole for an XM-L.

aaa7

The AAA body had a non-threaded taper on the top edge. By eliminating that taper I gained over 1mm and that lets the body screw in further. I am at 1-1/2 turns in, so it should work well. The top edge now works as the ground contact to the board. The outer ground ring on the board fits perfectly against it.

aaa8

Here's the board in place. I did have to sand with fine paper, all around the edge of it, to clean it up and remove just a few thousandths.

aaa9

Here's the reflector in place and you can see there is not a lot of room here. I think an XM-L AAA Maglite is stretching things a bit. I will be using a thin copper pad behind the star and a copper sleeve between the star and driver, so it should conduct some heat to the head itself.

More to come, later..............................

Ok, so the driver is history (toast is more appropriate), and this is now a DD light. Here's a couple photos.

zz1

zz2

I used the shell of the driver for the contact plate.

zz3

It's just a normal copper pill, like I have shown in the videos before. The reflector is OP.

xx1

100W (rated 450lumen, when did they start rating light bulbs in lumens?), for a comparison.

xx2

AAA light with 2Alkaline batteries direct drive.

xx3

White door, the only thing white in the garage. The LED is a T5 3C 5000k, from Illumination Supply.

I'm done with this one. Next is the AA light.

No, actually it represents the rising sun. Appropriate for an XM-L AAA Maglite.

Mary-J-Wanna....... No I don't, yes I did once (or twiceWink), I was young then, can hardly remember....Tongue Out

I tried once, trash man took it. I don’t have the touch for that. Any pressure at all and whoopee!Surprised

You make a nice unplanned design across the surface......Tongue Out Of course, I have done that with a file too. I think the trash guy knows now and he looks for lights when he comes by... For Xmas, I'm just gonna leave them out for him.Smile

Until there I wasnt sure whether you were talking about weed or engraving.. :D

You actually dispose lights? I thought you'd just file away whatever it takes to hide such a slip. I never did engraving, videos make it look easy..

Btw, have you thought about resoldering the emitter directly to a thicker piece of something for better heatconducting?

Considering there’s only 2.3mm of room, there’s not much in the way of thicker that’s going to fit. The emitter base and star will be close to that.

If I can I hide the error, I do, but with a rotary tool the error is usually deep and ugly. Yes, I have heaved a light or two, but I usually hold on to all the good parts, so there's a mix of stuff just sitting around till I get tired of it and make it disappear. When I'm angry, it feels good to hit the garbage can from about 10' away. It has a nice ring to it Innocent

I have long been waiting for someone to do some filework on a bezel ring something like this

I know you have the skill .

:davie: Sorry, Justin just stepped out, for a few lifetimes…

No, not that! Cry

I thought of doing the rope. I love the looks of the rope, but I have tried it and can't get the look. I have done a little over the years, but never too complicated.

But how awesome it would be ...

Well, I’m trashin my own thread here, but there’s two videos of this guy’s work and It’s pertty good.

I got a little work done to the AA light, very little. I managed to make the heatsink and fit it into the head.

zxc

The head was opened up with my rotary tool, just enough to have the seatsink be a press fit.

csa

The bottom side is recessed for the driver and the outer ring of the heatsink will touch the body ring.

vcb

The body filed down to remove the step and give clearance for the driver's + post.

More to come........

AA Light is done now. Here's some photos.

aad1

Top side of the pill.

aad2

Bottom side of the pill.

aad3

OP reflector.

aabs1

Wall beam shot.

aabs2

White door beam shot.

Overall, I am impressed at both of these small lights running direct drive on 2 Alkaline batteries. I think they are bright enough for everyday use.

Cant wait to see more. :)

What tool did you use exactly? I'll have to open up some bodys too and I'm afraid most tools would wear out quite quickly.