I was curious myself. I may re-do the amp test on fully charged cells and after spring bypasses. With the XHP50.2's, it's a compact monster for sure. Comparatively, I hit about 30 amps on a single GOLISI 26650 in my modded triple XHP50.2 3V Amutorch X9.
For the springs, Martin specs it out in post #2, but I certainly can confirm. I just did a little research on 6063 alum a bit. Most lights are 6061 T6, while this one claims 6063. 6063 is very close to 6061 in terms of hardness, price, thermal characteristics. For a flashlight, I would be most interested in surface hardness, how well it takes anodizing, and of course thermal/electrical conductance. For China sourcing, these variants are just way too close to figure out which is better. I think we would see variety in quality on just 6061 sourcing, so probably the sourcing of the material in regards to tempering (T6, T5, etc. ratings) and how well and precise the alloying elements are controlled, are more important. Of course we all should not assume the specs are accurate.
Lights like the ROT66 claim they are 7075 alum, which has a superior hardness, but lower thermal and electrical conductivity, more corrosive prone, and at a higher cost.
Update:
I added 20 AWG spring bypasses, and on fully charged VTC5D's I got an initial reading of 15,810 (my calib), 13,980 (maukka calib). It dropped quickly - apparently I didn't set the temp regulation limit high enough. So it got about an 8.1% boost with the bypasses. But additionally to the bypasses, I did some modding at the contact at the screw holes of the PCB to the battery housing. I sanded off the anodizing around the screw holes of the housing, added some solder on the PCB side, all to improve contact surface area. The screws and the immediate exposed copper tracing around the screw holes are the only contacts passing the current from the batt - to the housing.
Also just fyi, the VTC5D's I got are from here: https://www.walmart.com/ip/Sony-Murata-IMR-18650-VTC5D-2800mAh-25A-Rechargeable-High-Drain-Flat-Top-Battery-4-Pack/675299181. They are hard to find, and in stock, and at a decent price. It's a good deal for this price, I might just order another 4. The only other VTC5D's I had were the black labeled Vapcell's, but the raw SONY's seem to have the batt+ contact better exposed, lacking the extra wrapper. They are flat tops but the type that protrudes, similar to SANYO GA's, and seem to work fine as-is in the HK04.