eBay adjustable CC/CV module for 4.3v cell charging?

Awesome thread! I really appreciate all the work you guys put your posts.

After playing for a few more hours I think a better way of adjusting the CH to OK transition point is to just ignore the CH adjustment and monitor the cell voltage, when it's finished and voltage has reached your set point then adjust the CH pot.

At any point during the charge you can mess with the CH (middle) pot without affecting anything other than which LEDs are on. Starting from fully CCW, turn the CH pot clockwise until the CH light turns off, then a little back CCW will turn on both CH & OK at the same time. As more charge goes into the cell the voltage rises and the current decreases, and gradually the CH light dims and the OK light brightens. Turn the CH pot a little further CCW and you'll get both CH & OK lights again. Keep chasing it like that and at the end of the charge you'll have a feel for the setting that'll be closer to accurate for indicating the charge is actually complete.

They are so proffesional. :heart_eyes:

I just got mine. They look good on the surface. Now to decide what to use them for.

those look perfect for driving a couple of these for some diy cabinet / shelf lighting

speaking of these lights has anyone seen anywhere other than dx that sells them?

There are better choices if it's gonna be used as a LED driver, you don't need the charging capability (though the plain ones can do charging as well, just have to be adjusted right).

I had one of the ~$11 boost models, it successfully ran a 100w array at 31v/3.5A from a 16v input.

Looks like this is going to be added to my collection.

Seems like the most appropriate method for a good 4.3V charger.
Not sure if I should get two, another being for 4.35V.

Powered via re-purposed computer PSU.
Not sure what I'm going to use for battery host yet.

Thanks for the research boys.

In post #20 above - Here's the single bay one I was looking at for a "host". (US Plug version) May not be enough room for this board though.

-Garry

If you're planning to hide the board away inside the ex-charger case, I have to warn you these are not set-and-forget type devices, you'll want to check and adjust at least the voltage each time you use it. The current setting seems to stay reasonably on target but the voltage adjustment is awful touchy.

And there's no problem with charging multiple cells at a time, given they're the same make/model and their starting voltages are within a range of .04-.06v.

Well that stinks!

-Garry

that doesn’t seem to be a true cc/cv charger. i.e. should STOP charging once the current drops to around 10% of initial current. so if you leave that overnight it will trickle charge which actually hurts the cell

If the cell is fully charged and at 4.30v on its own, and the board's output is set to 4.30v, how is it going to do anything to the cell but just sit there with no current flowing either direction? It will just hold it at 4.30v.

Of course, if you set it to a higher voltage to increase the charge current/shorten the charging time then it would try to keep the 4.30v cell at 4.32 or whatever, which I agree, would be not good for it.

hi i’m not sure if you fully understand how lithium ion charging should be done. it’s not just a simple cc/cv. the charge controllers also SHUT DOWN the current once the current drops to a certain threshold in the CV phase. typically 10% of the CC value

ever noticed how the current gets smaller and smaller as you approach the 4.30v mark? the problem is right there: the current (albeit small) keeps flowing for a long long time. that’s why a proper charge controller cuts off before that happens e.g. if CC is 500ma then once the current drops below 50ma then charging is terminated

Yes, and a charger that does the CV phase correctly also outputs a voltage higher than the cell's fully charged voltage, otherwise the current is so small it takes forever. See HKJ's charger review graphs. A charger that outputs .05v higher than the cell's final voltage MUST shut off when current drops below 10%, otherwise the cell would be overcharged if not removed. If the charger's voltage is equal to the cell's voltage when fully charged the charger IS essentially 'shut off'.

If you can live with the longer than normal charge times due to setting charger voltage no higher than cell final voltage, then it's a cheap option for a 4.30/4.35v charger, and is probably better than a cheap pre-built charger for those same higher voltage cells. Many of them are junk, too. But at least this one is adjustable, the limitations can be worked around.

I have been using a different board for charging anyway, one of the 10A buck regulators. It has to be done manually, not a problem as I can have it right beside me and monitor the DVOM. With the cells at 4.20v off the hobby charger I move them to the DIY setup to finish. Doing 4 at a time in parallel I set the initial current limit to 2A (starting from 4.20v, on their own they won't take that much current anyway with the voltage limited to 4.32v, 4 in parallel will draw a little over 1A) and voltage to 4.31-4.32. As the cells get full the voltage will blip up to 4.33, I then turn it back down to 4.31-4.32 and keep doing that until the voltage stops rising above the set point. When finished they settle in right dead on at 4.30v.

I asked HKJ about the termination current:

I am also not sure if it harms the cell in any way, I have a pair of the LG 3000mAh cells which can be charged to 4.35V and I have charged them only 5 times with a normal charger to 4.2 and then used a bench power supply with voltage adjusted to 4.35V and current regulation set to 1A so it is a CC/CV charger.
I unplugged them after hours the current displayed was small(i dont trust the power supply display to say how many mA were still flowing) …. after resting they show 4.3V

I also thought about using smaller constant voltage as a work around, but i guess some tolerances are okay so i dont care.

Finally got my board thrown together. I am using a 12 volt switching power supply that I had sitting in the closet, with magnet leads on the battery. Using Chinese banana plugs for the connections (I already had a bunch). I had an E09 tin sitting around that I wasn’t going to use for anything else that I decided would be a good candidate for a case.

Is it a flashlight?

Nope! Charger :slight_smile: . I used some Fujik under the chip to secure it to the tin. It seems to be transferring some heat because the tin gets warm around the board. I put a little Kapton tape over the exposed metal on the board, just in case.

Looks nice RMM!

-Garry

I soldered mine only on top and it works fine. I tested for continuity and they're the same node.

Also, in other news.

The charge indicator light is really quite simple and is absolutely no measure of voltage.
It states pretty specifically that the default is to switch off the LED after the current drops below to a multiple of the CC value.
I set mine to 0.01 of the CC value (I set my CC value to 1.499A - because I couldn't get exactly 1.5A)
My CV is set to 4.35V and my UR18650ZTAs as-is from FT settle above 4.34V.

Here is a pic of mine.
I power it using my modded PSU for my hobby charger.
I use XT-60s for connections and the battery holder is about to get replaced with a gutted charger with a slide that can fit protecteds and 26650s.

This is one that's buck and BOOST.

Link here.


This may or may not be helpful to people.

My module came today with Swiss post.
Sadly I have just build something different with my battery holder…