i wish mine will get here all ready its been over 4+ weeks from KD, if i go this route like Ouchyfoot did i will not use the rubber boot, ill have a little piece of aluminum machined to fit the hole ?
Very cool, I’ll keep that in mind when I get my driver in.
Ouchyfoot do u mind if i post a pic or 2 of my switch ?
Knock yourself out Nitro.
PS: I got my second COURUI. Eight days from day of mailing. My first one came real fast also.
true luck there it took one of mine 41/2 weeks and still waiting on my other
judco switch 
10 amps >)
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how thick the button it
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and how far it sticks out as shown on the right
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Also im going to the harware store and im getting a stainless steel washer and im going to place it around the click switch to cover up the little hole showing
Impressive work Ouchy!
Looks like a great mod!
Ill be following this thread.
:beer:
Nitro. How far does the switch extend inside the head? Do you have a link for the Judco?
its about 10-13mm from the inside but this is what im going to do for my heatsink
the heatsink will slide in and it will keep my switch cool as well, and it will be set in place by a set screw
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and i used this
http://www.digikey.com/catalog/en/partgroup/j-188-series/17706
That looks like it will be a pretty thick slug. How much room will be left for the driver?
that im not there yet but by the looks of it i should have around 12-15mm of space, but im working on a driver i might use sorry no pics/info on that yet 
EDIT: my copper slug will be 34mm wide and around the same long and will be machined at the end for the driver
the battery connector is like 
Great creative thinking and work there Ouchy. I'm bookmarking this thread. 
too bad the battery tube split in two :_(
dang that sucks, if u want to get rid of the broke host send me a pm ?
Oh no.. Im so sorry for you loss.
May the light R.I.P
of course it is
Rest In Pieces
:_(
Gosh I’d be flustered. Ouch :_(
Nonetheless, it was great seeing the process.
Oh no. Is there a way to squeeze it back and repair it from the inside with JB Weld?