CREE Q5 300LM LED 3 Mode Zoomable Headlight - Mod to XM-L2 NW Mule

Orderedā€¦
Because, well, you know, I didnā€™t yet have a headlamp, at least not a decent oneā€¦
Iā€™m so broke right nowā€¦
But I might pop in a Nichia, which Iā€™ll order soon.
I will (hopefully) improve the optics, maybe even put in a diffuser.

Well last night I finished my last touches on this headlamp. I spread some JB Weld in the zoom area and clamped the light with the head zoomed all the way back. Now it's nice and solid. I bet I also widened the flood by a few more feet (guessing about 23' wide at 12' back now).

-Garry

I just noticed that this headlamp kind of looks like it's meant to be a clone of the Spark ST6:

There are some obvious differences, but even the headband looks identical!

-Garry

My recreation of the above shot of the Spark with my light (I told you I scuffed up the bezel):

-Garry

Iā€™ve ordered one of these lights and plan to do Garrybunkā€™s mod on it. :slight_smile:

Been thinking of getting a headlight for awhile and the price is right on this one.

Currently, when I want extra light for close up work I use my Olight S10 in my mouth. A headlight would produce less drool. :wink:

I got this headlamp yesterday. My first headlamp and I wanted to try the mod in the original post! :slight_smile:

First thing I did was replace the driver with a spare 3-mode Nanjg 105c (no strobe modes) I had laying around. My goal was to make a light to use for modding and detailwork up closeā€¦. so I can stop using my Olight S10 in my mouth. Since this is meant for up close work, I didnā€™t need a high-powered light. I removed 4 of the 7135 chips so the final light is around 1.5 amps. I also didnā€™t bother with upgrading the wiring or springs, though I did use a direct copper star as I had plenty on hand. For the emitter I used an 80 CRI 4000K XML2.

I tried to get the lens out but it seems completely stuck. Pressing it out from the top got nowhereā€¦ that sucker aint moving at all! :Sp This leaves me with a few options:

1. Attempt to ā€œpressā€ the existing lens out with a chisel and hammer. Risky as doing so will destroy the lensā€¦ but still might not dislodge it.
2. Drill out the edge of the inside of the lens with a power drill making multiple holes along the edge until the hole thing falls out.
3. Leave the current lens as-is.
4. Keep the stock lens but saw off the back of the bezel that holds the lens. This will allow the lens to sit further back giving a wider flood. It will make spot mode less focused, but it wasnā€™t really focused to begin with after I did the emitter swap. And since this light is meant for up-close work, the focus feature isnā€™t needed anyways.

Hmm . . . you must have more glue on your lens (or is a tighter press fit), as mine came right out with just slight pressure. What about placing a cloth over the lens and giving it a tap with a hammer?

-Garry

Update: This is now one of my most used lights. I use it all the time, especially as it's now starting to get darker outside earlier. Great for up close hands free work! Everyone should have a floody neutral white headlamp.

-Garry

thanks for the update Garry.

I am still in the process of finding the ideal headlamp. For me it will be a single AA/14500 size one because I find 18650 headlamps just a bit too bulky. But I think a zoomie is what I want, and there are not many AA zoomies around.

Hi Garry.
(sorry for my english, Iā€™m not native)
Do you think is possible to use a AMC7135*6 (NANGJ 105C) driver? What about temperature with your mod?
I want it to be use as headlight for bicycle.
Thanks

Hi Altex, welcome to BLF! I think the 105c should work, but you may have to mess with the center spring in the body where it will make contact with the 105c's center "+" contact (with 105c's spring removed).

Are you looking to use this as a helmet mounted light? This one is found on Ebay and might be a better option since it has a handlebar mount, but I don't know any details on it (i.e. heatsinking, driver size, etc. . .).

-Garry

Hi again Garry, thanks for the link and for the welcome. Yes, I want it to be used on helmet but that one from ebay I think is too heavy for that (it weights 280 gr without battery)

Great mod Garry! I might have to copy that lens mod of yours and see how I like it.

Thanks RaceR! You saw the details in post #18, right?

-Garry

ehm.. Yes? I did now. :)

wowā€¦nice mod, and quite a nice headlight!

That JB Weld holding the zoom piece allows for better thermal flow, does it get warm at all at 1400mA?

I never notice it getting warm at all really.

-Garry

At 1.5 amps, mine gets warm, but not hot. You canā€™t feel the warmth when wearing the light as the rubber strap insulates the light from the head.

There is sufficient heat-sinking to run this light at 1.5 amps for the entire charge of the battery.

I really like mine. Put in a Nichia.

You said

Yeah, broke mine right off the little thing it was just stuck to with solder (maybe a cold solder join, not sure)
I did some tweaking on the spring to make it have a bit more actual physical contact and itā€™s fine after resoldering.

I did put a little sleeve around the spring so if it breaks again it wonā€™t immediately short out to the metal around it, as it just pokes up through a hole and could easily do that if it bent a bit or fell over sideways ā€” which would be bad.

Still use mine frequently (just used it two nights ago in fact working outside after sunset). Probably still my most used light apart from my EDC.

-Garry