Ervin's try (2nd. Annual BLF Scratch Made Light Contest) update 6/23/2014 finally beam shots of my new thrower

bump ? :stuck_out_tongue:
that was a useful bump :stuck_out_tongue:

well my flashlight was finally ready to shine but you know me having a xp g2 in copper overdriven like X3 or more around 5 A with an Fresnel lens 100mm diameter with around 0.4 f was not satisfied. The beam was good strong and with a big hotspot. Around 200 000 lux but still I wanted more, so before we go in beam shots I have one more little modification to do.

Reflectors +Aspheric

When I marry reflector and aspheric together for the perfect throw,

and the waiven start to be little bit jealous…. :stuck_out_tongue:

I took this reflector :

curious like always how it will work. Diameter 100 mm, not smooth but not orange peal type either, it have somehow strange reflecting pattern, but it work relatively well.
Better than fresnel both in lux AND in total lumens it output and I like this fact.
But it was not only this I have another idea in mind to that had to experiment.
I took the aspheric of my UF-T20 and this time I had the luck by my side.
In theory I wanted to kill the spill one wide reflector have and recycle it in the throw, and this can be easy obtained in this way :

Normally in a reflector the throw numbers are the area in yellow and in the middle there is a missing part in light that looks like black hole. In my setup there is added the lux throw from aspheric so total throw of the system is reflector throw + aspheric throw like there are two separate setups IF is done right way.
I started the work:



Even the reflector alone it was better than the Frensel in throw.
I continued with the plan>


Lucky for me I find an very elegant solution for my new setup







apart that it was very difficult to focus, (three deferent parameters in one) it was a big success for me. The max throw I was able to add to the reflector was around 1/3 of the reflector. On one fresh 28A Samsung I get around 350 000 lux from a xp d2 with dome. Without dome it should go around 700 000 and I believe with three 20R Samsung and some fine focusing I could get even more maybe. It would be very cool if I get my RBRZM lux numbers(just over 1 000 000 lux) in a smaller package AND with a lot of lumens too(around 900). So throw and lumen in one and good run time in other modes all in one scratch build make me very hapy.

Beam shots

I have limited view from my house. I have like 4 or 5 distances I make comparisons for my lights. They vary from 15 meters to around 250~300 meters
Waiting for the night to come

This is around 15m
This is control shot


Around 50 m


Around 150 meters


Around 300 meters

One in the sky
!
Control shot

sorry for my low quality of photos and posting but this is a race against time. If i find more time will post better shots and maybe some comparisons with convoy M2 because that is my only flashlight that you know well enough to get an idea.
i have to work on my flashlight to make it decent looking have some nice ideas but not sure on time. functionally its working 100 for now as it is and it looks very reliable from 2 week test i done.

Hey Ervin. Intrigued to see where you go with this. Hope your ideas crystallize for you soon.

Clever idea on making that jig for shaping that copper wire. Will you need to strip the enamel coating off that wire for your purposes?

Great photo sequence. Not sure if it was intended but you had me lol with your burgeoning herd of copper critters. You have my attention. :slight_smile:

I’m loving this. I can’t wait for more.

I'm loving your build. Just a quick question. Where do you get it, patience that is, you sounded jaded half way through and then continued onto mk2. You certainly are building something unique.

Art.

Looking forward to the rest. :)

Interesting

You should already get extra jury points for this starting photo-series, whatever happens in the rest of the build :beer:

I can’t wait to see what the heck this is gonna be.

hm. you basically created a “standard wire bending jig”.

older people that were handy all had one… i picked one up years back, and used it once or twice.

if everyone of the copper bent pieces were uniform ENOUGH,i see what you are looking for, a really cool heat sink.

great imagination and resourcefulness… applause

Looking forward to the updates, very interesting work.

well believe it or not I am intrigued myself, its the first time I am doing a flashlight so its a new territory. Thanks to the Old-Lumens who made this possible, after all i don’t think I will ever try to make an flashlight from scratch other ways.
unfortunately yes I have to strip enamel coating and already started to do that if u can see in the last photos. now I have to make them straight line, all again from the beginning, of the copper parts that I worked to clean them up and again to work with the new mode by hoping they will look better. so for now i have some bulk and repetitive work to do, only time is needed.

thank you :slight_smile:

thank you too I will try to progress as fast as i can.

thank you. patience come usually whew you enjoy something or love it, and I am trying to enjoy this :slight_smile:

thank you. you are all kind and this is turning in something I have to take more seriously. hope I will be able to finish it.

thank you :slight_smile:

ah that was very reassuring, especially now that am starting to feel the weght of fear of deluding, if I fail with this build :slight_smile: cheers

:beer: but i intend to take my time with this, so even if I have a lot of free time(which i don’t have), I do not intent to rush with this.

thank you :beer:

thank you , as soon as i can…

again thank you all, as soon as i can will post photos if I progress.
I was hoping somebody will like it, but as is turning out you are putting me before responsibility. now i have to think more to not delude anybody :bigsmile:

And therein you have discovered the nature of the scratch built beast.

Last year I made a light from a .50 BMG live round. It was a big success and I could barely believe I did it!

This year I’m having to step up the game, and am not sure I’m up to it. :slight_smile:

Ervin, last year, I picked up some heavy copper washers from a friendly, local plumbing supply house for under a $1 ea. These were not the skinny crush-able type used for auto oil pans and the like. The washers were normal sized, like in your bolted assembly pic, and were meant for a Jacuzzi brand spa pump fitting. Just an idea that could help out?, or not.

This is going to be cool :slight_smile:

nickelflipper thanks

thank you i hope, for now its just a black hole for my free time :~
by the way nice work u are making too, will post later

firs post updated.

I hope you weren't in to much trouble and dinner was ready when you got home. Its good to see you get the soldering done and the light lit up. For some reason I only seem to make them smoke.

still alive :bigsmile:
its my living profession right now to solder, and IT, and this kind of stuff so its not just luck that i haven’t smoked something just jet. in other side of the coin I would love to have the ability you have(and I lack) to work and bring to live beautiful metallic stuff like you do …. :beer:

first post updated, driver homework, still some things to do and post and than will be complete for the driver section on my build.

Gob smacked. Lost for words.

Looks very cool, good work! :slight_smile: