Thanks, This is all new to me. Maybe this could be the first in a new sub-section of basic information for newbies. Now that I have a super nice light it might be good to understand more.
Thanks for sharing this lagman. I know how to swap drivers but I really don’t understand how these drivers differ from one another - until I read this.
I was also somewhat ‘relieved’ because the driver of the BLF Starry Light flashlight I bought through group buy failed and I replaced it with a Nanjg 105c driver. I now feel safer using the light with 4 AA NiMH because its total voltage of 4.8 volts when fully charged is way below the 6 volt limit of the 7135 chip.
There is also a power and temperature limit on the 7135 chip and this is usual reached way before the 6 volt limit. Luckily the chip will protect itself and just reduce the current when it gets to hot.
Basically you are wasting the power of one AA battery into the driver. Not the most efficient solution but it should work as long as the driver doesn’t overheat.
If you want to reduce heat losses you could use a dummy AA cell to reduce the voltage a bit. That would make your light a 3xAA light.
The light should be as bright. Maybe that it will start reducing current a bit earlier at the end of discharge though. 7135 chips start reducing current about 0.2V above the LED voltage.
Same sorta issue here, referring to disadvantages of linear drivers:
You said above that the 7135 can’t take over 6v, but if the cells in series add up to 6v or less, couldn’t you use them? I’m thinking of Cr123, NimH, and alkaline cells, and there are lots of others. I suggest adding the designation Li-Ion thusly: …multiple Li-Ion cells in series. (I would also change “batteries” to “cells” to be correct in terminology.)
Another thing to note when using the 7135 chip is that it is the chip that is limited to 6 volt, not the supply voltage for the circuit. This is used in some clever circuits that runs at higher voltage but uses a 7135 chip.
HKJ I’m not at all doubting any info you post but I have a light (pukelight v1) that uses 2 parallel strings of 4s NiMH and it runs at 5.3v fresh off the charger, dead they’re around 5.1v, why the difference?
That sound like the charger is undercharging the batteries or maybe they rest a long time before you measure them.
I assume you measure the final voltage without any load on the batteries, that will be higher than loaded voltage.
You might not see that they overheat, it is very difficult to see if the brightness drops 30% and when you add a ammeter you add some extra resistance, i.e. the voltage to the 7135 will be lower with less risk of overheating.
The risk of overheating depends on the number of 7135 places close to each other and their contact to a heatsink (I.e. flashlight body).
what i would like to know is the difficulty in creating a single li-ion boost driver for single high Vf emitters (xp-g2, xm-l2 etc). i know the discussions with lightmalls fell through. what could have been the technical causes? large drop out, low efficiency?
thanks hkj. i know buck-boosts like this are available. of course i mean i would like to know the inherent problems of a boost driver for to meet Vf at high current (>4A). i see your reviewed driver regulated well at 1A, and that boost mode was more inefficient than buck mode.
It is no problem to make a boost or buck driver, but combining to a buck/boost is a problem. There exist only a few chips that can do it.
The problem is that you basically need two switchers sharing one inductor, this requires multiple transistors. As long as all the transistors are in a chip it is fine, but a led driver does not have place for external transistors for higher power.