22mm 16x 7135 driver for F13 flashlights - [released]

I have to chime in, this one is awesome.

Somehow I lost track of it in the process, just stumbled over it through the oshpark thread.
This is like a one-that-fits-all driver, including the BLF add-ons off-time memory and zener mod.
Thanks for that one.

Errr… would you mind sharing the brd-file if you happen to have one?
I need that driver slightly larger (24mm) and would adapt it. But I have no software to alter the gerber files, just Eagle here.
Tbh, I’m thinkin’ of some other minor tweak 0:) (12x 7135 suits me well, that might give room for a larger spring base to fit IOS type A, B and D)

Anyway, thanks for this great layout.
HQ

Welcome back wight.

Glad you like it, PM sent.

Thanks Cereal_killer. I’m still really not “in the saddle” at the moment. I’m really just treading water waiting to get motivated ;). I was losing steam and right as I got my new scope and a box of supplies from Mouser I just stalled completely. :( Hopefully something will click in my head pretty soon and I’ll sit down and get a 20mm buck driver knocked out, verify that it works as expected w/ the Attiny installed, release that, and then refocus on the 17mm stuff. EDIT: having spares on hand is a key part of my motivation process, and I’ve got that in spades. I think I bought 10x worth of parts from Mouser plus a few alternative parts. And I think I’ve got 20 of those QX5241 chips on hand, so I’m ready to fry some stuff as soon as I can get that switch flipped in my brain.

Does 22AWG fit?

Sorry Gj, I don’t have any 22AWG. Where are you buying 22AWG?

http://www.fasttech.com/products/1012/10007059/1575300

http://www.fasttech.com/product/1575301-22awg-soft-silicone-wire-1m

http://intl-outdoor.com/22-awg-highly-flexible-silicone-copper-wire-p-688.html

I got the IOS wire.

I’m amazed at what several of the guys on this forum are doing with designing and building all these custom drivers! I’m going to need a driver for one of the projects I’m working on, but I don’t know what size or even shape it will be. But, anyway, this one looks awesome! Great job, wight!

wight - this is awesome btw... A 20 mm AtTiny based buck would be pretty awsome too!

I hear that Alex, unfourtinately I don’t have the option to take a break with how my business has evolved…

Btw I have a new 2-4 cell buck driver based on the MAX16824 chip. Output is selectable to around 8A (for 3-9v emitters/strings) via sense resistor. PIC controlled but it could be easily adapted to AVR (with the addition of a vdivide circuit for batt monitoring and a few cap changes). Very stable operation with the inducer I selected, much easier on 3v emitters than the HX-1175b’s at high currents and with pic Very low component count so cheap to produce. I’m working on a larger one initially, hopefully I can get it to a 20mm single board (not sure tho) or a 17mm double stack <12mm tall.

When you do…tell me how you did it!

I think I might get testosterone shots or something…so dang demotivated…

I need someone to put on a DI hat and yell at me to get my butt moving as of late…sux, so tired, so moody, so sluggish and unmovtivated…ARRRRGH

I also am eagerly awaiting the 20mm buck driver, I have one of those 3x “C” Defiant flashlights, could definitely use a good driver and stack some 26650’s w/ spacer in the badboy :slight_smile:

Will do ;-).

DI hat?

IIRC 26650’s wont fit in a DST, and boring it removes the tail threads. I think the normal solution is to permanently attach the tail after that and load the batteries from the front of the tube?

DI = drill instructor.

Wight I’m searching for your post on calculating voltage divide resistors for multi-cell Zener drivers….

Edit:’4wheelr found it - link below.

Here you go. Wight just linked me to it yesterday.

So it’s taken me a while to post this, but another member pointed out a mistake. A careful examination shows that the 7135-A markings are clearly wrong in v016. At least one 7135 in both the “A” and “B” groups is required for the driver to function, I had the markings for A mixed up for two components. I have updated a few other things as well.

Changes:

  • Updated 7135-A silkscreen to reflect actual “A” positions.
  • Updated silkscreen with boring name: “A22-7135”. Added silkscreen for “ZENER” and “OTC”. Added polarity markings for D1.
  • Moved my marking from top to bottom.
  • Changed Zener to correct (more narrow) SOD-123 footprint rather than an incorrect wide (SMA?) footprint.
  • Revised several traces and vias to correct design rule violations!
  • Voltage divider now feeds directly from Vbat, please switch to 22k resistor or adjust your LVP values in firmware.
  • Added an emergency escape route for those swapping over a Nanjg-105c. There is a scrapable solder jumper to allow the use of a Nanjg-105c diode and 19.1k resistor.
  • Fixed all the mistakes I made while doing the above stuff. :wink:

https://oshpark.com/shared_projects/FQYMvlPm

Very nice i just ordered a few boards to try out my new hot air re-flow station

And now I see for some reason I never marked that the 7135 next to R2 must be populated for LVP to work? Ugh! Well now we know. :~

Thanks nitro!

Wouldn’t you be able to squeeze the off time cap in to the left under LED+ with a little redesign? Flashing might be difficult with the off time cap in the way?

I measured in Eagle, the off time cap should not block the clip. I have >8mm of vertical clearance overall for the clip. The top left 7135 and the Zener are both a little closer than I would like, but I’m pretty sure a stock Pomona clip will fit. A shaved Pomona clip should fit for sure (stock they are very wide compared to the actual chip, 1.4mm wider IIRC).

> moody, so sluggish and unmovtivated…
Winter blues?
I’ve found cet.org has a good self-evaluation for timing bright lights; and a $25 dawn simulator is a great help in our household

But back on this board, is CK or anyone else building them?
I melted the dome off a Nichia-on-Noctigon (my first mod of an F13) after less than 20 minutes’ total use, and I’ve been wondering whether it was just cooked and a driver swap would help before I replace that.

I’ve been thinking of doing a few to sell.