Someone said one of my mods reminded them of a ray gun. That was the inspiration for my first contest build. Looks like you’re upping the ante by a few mega lumens.
Let me say I'm loving where you are going with this build! I have ideas on what to do for the tube and optics but as I am a judge for the contest I'll just have to bite my tongue and keep them to myself. :D
Big thanks to Mr. Riley at Cutter Electronics. I ordered a CXB3590 (CXB3590-0000-000NOBDB57E) today instead of the CXA3590. I also ordered a Ledil Seanna but I don’t know if or how I would incorporate it into this build. I may just use it on a flashlight. Here is a cool PDF on the Seanna
Awesome stuff! There seems to be room to add some fins to the plate around the heatsink too. It should be possible to screw them on somehow… Check old computer parts for them.
That LED is going to need all the help it can get!
Aspheric lenses don’t play well with those big LED arrays. You wind up projecting a pattern of dots (the individual LEDs in the array). A diffuser over the array helps, but lowers your output level and you usually wind up with an uneven beam pattern. Another possibility is to try a faceted reflector between the LED and the lens.
Also, be aware that boost drivers require an input voltage a few volts below the desired output voltage. If you want 36V out with that driver, the input voltage should probably be less than 32V. Otherwise it can’t regulate and you may get the release of Magic Blue Smoke. I’d probably drive it from a 6S lipo pack for RC cars/planes. A fully charged 8S pack might work, but could be too close to the regulator output voltage (it depends upon the “dropout” voltage spec for the device).