Test/Review of USB Load 4-13V 3A

USB Load 4-13V 3A







Official specifications:

  • For the intelligent start and stop of fans, the temperature control is around 40 Celsius degrees.

  • Applicable voltage range: DC3.7V-13V

  • Current regulation range: 0.15A-3.00A

  • Continuous discharging with 15W


I bought from ebay dealer: wishyou-happy



The two chips on this side is 5 volt regulators, probably one for the fan and one for the electronic.
The adjustment is a multiturn trimpot with a handle on it.
Above the text “POWER” is a red led.



The load transistor is a NPN darlington transistor rated for 65 watt. The R025 is the resistor used to measure the current accross. The actual regulation is done by U2 (LM358 OpAmp), this also handles the temperature control and control Q0 that turns the fan on/off.
U1 is a reference used for the current measurement.











Load testing
  • Current change during 30 minutes with 1A load at 5V is 0.015A, i.e. 1.5%

  • Current change during 30 minutes with 3A load at 5V is 0.029A, i.e. 0.9%

  • Maximum current is 3.06A

  • The adjustment is a multiturn pot.

  • The fan is audible, but not louad.

  • I did check for oscillations, but there was none.




The load is rated from 3.7 volt to 13 volt, the minimum voltage looks correct. The load is fairly stable over voltage, but there is a small change during startup (I did all curves from 13V to 0V).



The minimum current is very low, because the fan turns off when the heatsink is cool, but it is not really stable enough to use. With the fan on minimum load is about 100mA.



A about 30mA load looks much better, for this to work temperature must be low enough not to start the fan.



The 3A trace is maximum power for the load, except for the initial drop it stays very stable.



M1: 43,7°C, M2: 40,6°C, HS1: 48,9°C
The fan keeps the temperature down, this is from the 1A test.



M1: 37,8°C, HS1: 45,6°C



M1: 43,6°C, HS1: 50,9°C




M1: 51,8°C, M2: 59,3°C, HS1: 80,5°C
With full power (15W/3A) the temperature is higher.



M1: 46,8°C, HS1: 66,2°C



M1: 62,6°C, HS1: 83,1°C
The transistor is not very hot for a transistor.



HS1: 65,5°C



Conclusion

This load works fine for testing normal usb outputs, but it cannot activate quick charge.
I like the current adjustment, it is easy to fine tune and it works without tools.

I think I ordered one just like that last night, during a late night AliExpress spree, along with that other fancy one with the janky software download.
Figured I’d rather have that one burn out on me than my precious ZL1000 while doing ‘ordinary’ USB powerbank discharge tests :slight_smile:

You are going to have some hard work ahead, if you want to burn this one out.
Over voltage will probably blow it easy enough, but over current, over power or over temperature is not going to happen (It protect itself).

I sure do hope so… I find my ZL1000 gets awfully hot to the tough when testing 2A loads or more.

Hot to the touch it not really hot for power electronic. Usual power transistors can handle about 150°C inside, this will often translate to more than 100°C on the heatsink. Not something you want to touch.
Electrolytic capacitors do not like heat and in many designs this is a problem.

Ah, thx for the info :slight_smile:
And, should it fail, I know who to send it to for a teardown :smiley: