I got tired of deer and dogs and the stray pedestrian wearing black clothes with no flashlight walking in the country side at 3am… suicide running in front of my vehicle And the wild free range Jeep Wrangler and Dodge pickup drivers with LEDs in halogen housings and light bars that they leave on while passing in the oncoming lane. So I took matters into my own hands to make one of the most powerful halogen installations possible.
Originally my set up consisted of 100 watt Philips Rally Vision #9005 lamps in the high beams. Which are more than sufficient.. but I was craving more power… So I upgraded my alternator to an AD244 and then proceeded to immediately install Blazer International rubber work light fixtures on my grill (Part# 195C123 5-7/8), and then #4509 lamps.
The beam on the #4509 lamps is amazing. It is flat and very bright. But they are only rated for 25hours. Which would get annoying spending 15 bucks every 3 months or so for new lamps.
So I then Migrated over to the Quartz-Halogen version of the lamp. The 100 Watt #Q4509. The specific model I used was made by Norman lamps and the lamps are rated for 100 hours. The light output is slightly higher and beam intensity also slightly higher. But the light pattern was a spot instead of a flat beam. Not as Ideal. I ran this set up for a while though and it worked amazingly for a year on the same set of lamps. The lamps actually still work and I have repurposed them into other stuff.
I then found after much research… the big bubba of all PAR36 lamps… The #Q4631… 250 watts, 500 hour life, an oval beam pattern and an acceptable beam intensity… This is truly a winner. This thing will slap light bars around for their lunch money and for a fraction of the price of even a mediocre bar let alone the good ones… So currently I have about 700 watts of beam I can put to use. Whether it be to vaporize deer or to vaporize Jeep Wranglers that have not had any worthwhile competition til now. There is nothing more satisfying than seeing the dolt that wont turn off his brights after a warning flash in his cab trying to squint through the land based sunlight emitters.
For alternator you will want a pretty good one. mine is 220A and from factory my truck came with a 100A so I have plenty of extra capacity to satisfy my lunacy for stuff like this. For wiring to the lamps you will want either 8 gauge or two 10 gauge wires paralleled (whatever you have laying around or want to buy). For solenoid or relay you will want it to handle at least 50 amps. For fuse you will want a Maxi 60 Amp fuse or some equivocal fuse of same amp rating. It does not matter as long as it blows at 60A. The Solenoid you use should be rated for continuous duty. Don’t use a starter solenoid unless you don’t care about reliability. The coil windings in starter solenoids are not really made to dissipate the heat that would be generated from constant use.
Before anyone gets accusatory.
No I don’t drive 24/7 with these on.
No I don’t drive in the city with these on.
No I don’t ride peoples bumpers with these on.
No I don’t ride on the freeway with these on when there is other cars.
No I don’t live in the city.
Yes. I am able to see someone is about to peak a hill by seeing their headlights "sun rising’ over the horizon. and I can see their lights reflecting off of the bottoms of power lines, the sides of houses, and trees. so I turn these off before their eyes can make contact with them.
Parts list:
100 Watt Philips Rally Vision #9005
70 Watt Narva Rally #9006
38 Watt Philips Standard Fog #898
250 watt #Q4631 Aircraft Landing Lamp (What I currently use… I purchased this box cuz the cheep price per lamp… bulk savings)
Blazer International rubber work light fixture 195C123 5-7/8 (it comes with 35 watt flood lamp bulb that you could use for some other project. They cast a trapezoidal beam. But for this project you just peel that lamp out and install the aircraft lamp instead)
Amazon.com: Blazer International 195C123 5-7/8" Round Par36 12V Work Light with Trapezoid Beam : Automotive
29 Watt / 8 Watt #3457 (For Flashers and Tails. Flashing/Braking Filament is 100 lumens brighter)
10 Watt WY10W (For side markers. No it wont melt the headlights. These are hard to find though since they are mostly a European thing. I got lucky and found a bag of 80 for 10 bucks on eBay a while back. You might have to decide between hunting for them or just using LEDs if you want brighter peanut lamps. I like sticking to incandescent because it looks better IMO). For places where a 916,912 or WY10W wont fit. there is always the 2825 which is a lot more accessible than the WY10W at the part stores. but it is like 7 watts instead of 10.






