copper star wholesale..... not the cheapest

wholesale on aliexpress

http://www.aliexpress.com/item/Xml-copper-basalia-xml-16mm-copper-substrate-xml-200pcs-lot/1077146530.html

These are not direct-thermal-coupled.
Just a tiny bit better than the “standard” alu ones (which can be bought for $0.06/ea, maybe even less)
Not worth the price IMO.

I don't think it's a bad deal. They are much cheaper then the direct path options, but probably work better than aluminum. I use this type of board on lights that use moderate current. I gouge a small slit down the center of the thermal pad to get some direct path.

Not that much. Twice or so :slight_smile:

They do, but again not that much without some modding like yours.
You can also drill a hole in the thermal pad and rivet a small piece of copper wire there, BTW

Agian, lck-led has some copper stars for $0.75/ea - that’s the same price ($150/200pcs), and you don’t have to buy 200