Tom_E
(Tom E)
31
I've been working on the SBT90.2 in a 1504 pill and a B158 pill. Got the MCPCB fitted in both, with clearance for 22 AWG wires.
The brass 1504 pill was designed for a 16 mm MCPCB so had to dremel out a shelf or lip to widen it out - took a lot of hand work, least for me, but think I got a fairly even surface now, widen to about 19.4 mm or so. Still need to sand down the MCPCB to fit, and it does, barely. The 22 mm wires are a tight fit right now - think'n of widening out the LED wire holes even further. Clearances between the solder pads and the brass pill wall is really close - would be risky/difficult to get 20 AWG wires in there. The plastic retainer/centering piece can't be used anymore - the threads have been completely eliminated for it, so will have to drill and tap out holes for 2 screws to hold the MCPCB down. Other option would be thermal grease/thermal epoxy combo - something I've done before, but think the screws is a better approach and I've done a lot of those too.
For drivers, right now plan on using an existing SIR800DP 17 mm, 4 mode driver I already have in the 1504. For the B158, the B158 pill I modded with the SBT90.2 takes an odd size driver of ~18 mm, so need to adapt a 20 mm to fit.
These things never go easy and haven't had much time lately to give it the hours needed.