Silver is the best material to make a flashlight. Here me out.
Well, considering all facts, for a work light it’s actually aluminum because it’s cheap, lightweight and conducts heat well enough.
The thing is that there is a big enough market that uses flashlight almost as jewerly EDC pocket rockets. And better materials than anodized aluminum are copper or titanium.
The problem with copper is that it’s very reactive, soft and oxidise over time (but we say it gets PATINA).
Pure silver has almost the same physical characteristics as copper but it’s as silver and shiny as it can gets, and sterling silver (92% silver + other metals), is harder and doesn’t gets patina.
Thermal conductivity: Silver 406 vs Copper 385 vs Gold 314 vs aluminum 205 vs steel 50 vs titanium 17 W/mK. Titanium looks cool but its closer to a freaking brick than to metals, so it can’t hold mid-power leds. That’s why the d4v2 has a copper head.
Doing some math:
Silver density (10.49g/cm3) is aprox 10% higher than copper (8.96 g/cm3).
The material itself is 650 USD per kilo, vs 8 USD per kilo of copper.
If an aluminum d4v2 weights 70g (without battery). Let’s say we have 60g of aluminum here. A full sterling silver d4v2 would be around 233g of silver. Depending the alloy, we would be talking about 200g of silver. This is something around 130 USD of silver.
Is it expensive? Yes of course. Are there extra manufacture costs related to small batches? Yes, I’m sure.
Would you buy a FREAKING STERLING SILVER D4V2 for 300 USD? Consider that if it sh*t hit the fan, you can sell it as metal for over 100 USD?
Also, a Lumintop Tool AA copper wheights 64g, so a sterling silver one would be around 70g. Which makes more sense, and could probably be sold for 150 USD.
I’ve just posted this on reddit, and the comments are already on fire. Reddit - Dive into anything