Finally I have finished my EDC flashlight (Solarforce L2N) project!

Started already last year: Looking for driver... for new XP-G2 emitter and ordered one of the last available Cree XP-G2 R5 4C from intl-outdoor.com. But while waiting for my order, I found out about Nichia 219… Since last year I have become a “tint snob” I realized that Nichia is what I need!
So I ordered:
Nichia 219 and 16mm Cree XP-G MCPCB
CREE XP-G/XP-E LED Reflector positioning gaskets
P60 Drop-in for XP-G OP textured
Nanjg 105C 3.04A
This was ordered earlier - Solarforce L2N …Now it costs $ 4 cheaper ![]()
Solarforce B6 Premium Grade SS flat bezel
Orange Silicone Rubber Boot 16*8mm
and finally - Multi-Layer Coated HD Flashlight Lens (28mm*2.0mm).
So, let’s start with LED!

It was my first attempt at LED reflow

(In the right side of the picture - Tweezers from intl-outdoor.com - good stuff
)
Succeeded at the first attempt (with a 30W soldering iron)

clean from soldering flux and with positioning-gasket

Drop-In

for better thermal transmission I melt (solder) the copper wire. nanjg 105 Driver with removed 4x380mA chips - now it is only 1520mA (for Nichia 219 quite sufficient)

In P60 drop-In’s I usualy use Thermal paste (Not thermal glue)


Wires soldered

Driver in place (bridge on 4-th star for 2-modes: Low 10% -> High 100%)

Drop-In ready for use! (side by side with XP-G2 SMO drop-in)

Foil from margarine package (to conducting heat from Drop-in to the Body)


At 4.2V it draws ~1400mA (Not so much, but for Nichia more not necessary)
At 3.8V it draws ~1030mA
Visual changes
Multi-Layer Coated HD Lens and default L2N lens side by side (I read somewhere that with a hard coated lens can get up to 7% better brightness)

so clear that it is difficult to see

Side by side with default lens

it produces a blue reflection

orange rubber boot - just like how it looks with the gray body

only cut out the inner part - to fit in L2N

EDC flashlight finished!


specific - even protected battery is a little too short for that body. It keeps good contacts, but unprotectad battery can lose the contact - there definitely need some spacer.





And of course, some beamshots ![]()
All with manual white ballance: 5000k
Nichia 219



colors, colors, colors… (Nichia colours) :heart_eyes:



comparisons:
Nichia 219

Cree XP-G2 R5 4c

various tint LEDs

Hope you enjoyed ![]()