Marc_E
(Marc E)
20
Wasn’t judging the resurrection of the thread, just the relevancy of me answering a 2 year old question as if it had just been asked 
As for slicing, i’m not an expert but i done a few with washers and a razor blade that has one side covered with insulation tape for (my) safety.
I’ve done both bare LEDs and LEDs mounted on boards that have clean, flat pads so the washers sit flat on the board. For a couple of LEDs i have a couple of washers with different heights so i take the bulk of the dome off in a first slice and then refine it with a slightly lower second slice, for other LEDs i only have one washer but it seems harder to get a clean slice this way.
The size of the hole in the centre of the washer is important, too large and there’s very little stability for getting a single, clean slice, if the LED moves with the razor and the slice stops it tends to leave a bit of a ridge. In fact that hardest part for me is being able to do one clean motion without encroaching on my fingers that are holding the washer.
I have done a couple of freehand slices as well where i’ve been too lazy to prepare the LED and board, the first one i did was a beautiful slice, the next two were messy… but got the job done i think, haven’t measured anything to know how effective they were.
Next time i will try heating up the dome somehow to soften it, will hopefully make the slicing smoother.