Three cent mod for a couple of C8's

I bought a couple of C8's for two mates at work, who each wanted a flashlight for home. The C8 size reflector definitely has the advantage over a P60, which we all use at work, but the pills that come with the cheaper C8 lights are lacking if you want to up the amps a little.

I'd already ordered a couple of bronze pills for these lights, but seeing as both original pills were a different diameter, I knew one (if not both) would be different to the bronze replacements that are yet to arrive. So I had to mod them both....

Bronze C8 from FT purchased on 29th March 2013: It has an alloy pill, with the driver pressed in. The pill height was too short, was on it's last 1/2 a thread to get the LED high enough in the reflector - it actually fell out when I unscrewed the top & took the reflector out... It had a badly machined surface for the LED star - a slight trough right under the center.

I added a 1 cent (AU) copper coin sanded flat, & a thin washer under the pill shoulder, which helped raise the emitter, & also helped with heat dissipation, as the pill can now be screwed tightly down into the head.

My first attempt at stacking some 7135's - really glad I got a thinner tip for the iron...

Ended up putting 3 in total (one more after the pic was taken); Removed the stock 5 mode driver, added the new 1.4a single mode driver w/3 more 7135's, which ran 2.42a @ the tail.

Took a temp reading at room-temp, then after 5 mins on High. Seems to be holding up OK. 19.7 Deg/C increase.

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Black C8 bought from MF on 28th March 2013. Came with a terrible hollow alloy pill with press-in driver. The pill was a slightly different size than the Bronze C8, & was not interchangeable. The only redeeming feature was the 20mm star seat size. I used a larger (2c AU) copper coin, re-sized & press-fitted into the hollow pill, then used a 3.5mm thick copper washer, also re-sized for a press-fit, then soldered together in place in the pill.

The stock 5 mode driver was also on a 20mm board, but my replacement 1-mode board was only 17mm, so I had to press-fit a thin copper washer into the pill, in order to solder the smaller driver in position. The new board was also upgraded by stacking a few more 7135 chips to it, along with heavier gauge wire, giving a total of 2.44a at the tail.


I knew this one would be a little better with the heat, as it has about 3x the amount of copper in the pill area.

14.9Deg/C difference after 5 mins.


Not being 'real flashaholics', both recipients were suitably impressed by their new toys last night, after the informal unveiling at work (removing a greasy rag that was covering the lights...)

great job, especially on the second pill. Your co-workers might not appreciate the finer details, but I’m sure they’ll get a lot of use out of them and you’ll get a kick from doing fine work on them :slight_smile:

Very nice work. I like modding C8s, they offer a lot of potential in a small size.

Great job! I ran out of copper and tried putting a Canadian penny to beaf up an emitter once and soon realized that it was aluminum coated with copper. Boy was I pissed!

thanks for sharing.

Cdn penny is made of copper plated zinc; even worse than aluminum for heat transfer.
Edit: actually, find a pre-1996 CDN penny and it’s mostly copper. probably not as good as pure copper though.

Nice work and posting. I’m going to use your approach on my next hollow pill. Thank you for sharing.

Thanks for the comments - the 2nd (hollow) pill turned out to be a real winner - I’d probably get that one again over a solid alloy one, if those were the only options.

Thanx for sharing.

does anybody know this product? Greased Lightning? how does it remove the ano?

NaOH+H2O
Sodiumhydoxid is in lightning grease.

The anodization is just aluoxid which gets reduced through the sodium hydroxide.

Why the pics so small??? :stuck_out_tongue:

SO? would a little draino work as well?

Nice!

OP do us all a favor add {width=99%} inside the image ! points please

Like this ! {width=99%} image link here ! (minus the spaces)
and/or resize them on the host site to something a little smaller than a gazillionxgazillion pixels :slight_smile:

Your pics are like stupid huge man!

Thanks - This is quite an old post if you didn’t notice… The pics are hosted on Imageshack, which I stopped using when they stopped being a free service. When I created the post, I set the images at 800*600.
I don’t know what’s changed since then… I’ll edit to change the Godzilla-like-images… :beer: