Ugly but thankfully effective camping/ emergency light

My brother and his son came to visit recently and, given that we were all going camping together with 2 tents, I figured I'd make a second camping light. Be warned, you will not see an exquisitely machined housing, beautiful contrasting materials or a fancy driver set up. I cobbled it together from bits'n'pieces lying around, including an aluminium box a friend gave me when he left town. I didn't take as many pictures as I thought I did, but you should be able to get the gist of it

Thick alu U-channel with holes drilled and tapped for LED, with a bit of lapping/ polishing where the LED will sit. The main guts of the circuit (minus USB charging board is in the background) - spare 16mm XM-L T6, KD V2 7135 board with 5 of the chips removed (cheaper to buy the board and scavenge than buy the chips separately), switch scavenged from work workshop and parallel pair of scavenged 18650s (~4Ah and no self discharge after a week, PCB wired in later):

LED in place. I've given up on 16mm stars, I just can't seem to get the holes right for the screws. 20mm for me baby!

More pictures of the guts, more or less in place. All the gubbins was hotglued to the thin aluminium cover later. Everything with an exposed connection was taped up to prevent shorts.

Fished around in my box of miscellaneous screws and found 4 motherboard risers and 4 matching flat head screws. Drilled and tapped 4 holes for them, screwed 'em in and 5min epoxied a piece of 2.3mm thick lexan on top. Then cut out appropriately sized bits of translucent plastic (bottom of a Steriline box that we keep worm plates in at work), and 5min epoxied them in place. Cut a piece of alu into an L shape and used that to hold the switch and seal up a larger than necessary hole in the cover. There's no purpose to the mismatched screws on top, they're just to fill holes that were already tapped there.

see, told you it was ugly. My brother, the ungrateful git that he is, thinks it looks a bit like a sedan our dad had in the '80s.

Couple of "action" shots, mostly just to show how the plastic diffuses the light from the LED. On low it's a nice night light, medium is good for in the tent and high is handy for walking to the toilets and avoiding bullfrogs/ feral cats eating our leftover pizza etc.

Best of all, I can charge it from the car battery using a 12V>miniUSB adapter When I come across some piano wire (ooh, just remembered I have some old guitar strings!) I'll add a little harness so I can hang it from our tent ceiling or above my lathe/ workbench.

Nice project! While it may not be pretty it seems to work very well.

I like it! Looks purposeful and practical for emergency home lighting, too. 8)

I love it!

“Form follows function” - make it work first, then worry about making it pretty!

Pete

That’s true recycling (upcycling?) right there !!!

Nicely done.

thanks all for the very kind words! I love recycling/ repurposing stuff and I never cease to be amazed how easy it is to make LED lights. They truly have to be the most return on effort things I've ever made and much easier to make multiples of than tables/ shelves and the like ;) I'm very much a form follows function guy (I'm a scientist after all), although some of that has been dictated by the tools at hand.

Hopefully that'll all change once I have my mini-lathe tooled up :) Oh, and I worked out that the medium (most useful mode imo) should last for almost 10h and low for something ridiculous like 400h! No way am I going to try and test that, I would have forgotten what day I started it on by the time it finished.

For another ugly but ever so effective light of mine, I present Dame Edna...

Nice light, I like it.

That looks like something out of Invader Zim.

Good job! I like the way you used only recycled material to build the whole light.

There’s budget lights, and then there’s that :slight_smile:
Nice work! :slight_smile:

Welcome to BLF vishenda! You'll love being here!

I'd suggest removing the SPAM link from your signature though. Otherwise your posts will be marked as SPAM. And with enough SPAM marks you'll be banned. :(

yeah, most people that haven’t seen my lights before usually go “WTF is that?”. Then I turn them on and they quickly quieten down. 3200 theoretical lumens (bar and helmet) will do that though :slight_smile:

thanks! Total cost was ~$11, which was for the LED, PCB and USB charging board. I could have used some old P4s instead, but I had the XM-L lying around after I decided (mostly from peeps on here) to get a NW LED for my next project.

I have another one of these boxes lying around, now that it’s finished holding peanut butter in my squirrel trap (Squirrel Relocation Program Pt.2 FTW!). I’m planning on using that as a heatsink and holder for some WW XP-Es to go in my car dome light though, to match the WW XP-Es in the rear trunk dome light.

I like it. Very creative. Good luck with the lathe.

I like you light, leds are so versitile and can be used anywhere anyway and anyhow you want! Something similar started my led addiction which lead to BLF and the rest is history!

Nice creative build!

thanks! It’s only a tiny and very old lathe, but I’m about 1/2 way through stripping and rebuilding it (on the compound rest/cross slide at the mo’) and it’s not too worn. I’m planning on adding a DIY milling attachment for light milling, which will really open up the possibilities!

same here! I needed to replace my old halogen helmet lamp and everyone else was using LED lights. One thing led to another and now I’ve done 11 or 12 lights in total.