Adding a voltmeter to a charger

The objective is to add a voltmeter to a charger. The final result is this:

ADVANTAGES:

  • You can check quickly the charge of a battery. It is not needed to plug the charger. .
  • To monitor the charging process.
  • The charging can be stopped to about 50-60%. This is the best charge for a long store period. About 3.8V.
  • To check that there is no overcharge during charging.
  • This mod is quite easy.

DISADVANTAGES

  • I think that the voltmeter cannot be connected all the time, when charging. It consumes about 20mA and the charger can be “fooled” by this current. For example, the charger I am using in this mod takes wrong decisions due to this extra current. That is the reason I am using switches to connect the voltmeter, only when it is necessary a reading.
  • For that reason, you have to add two switches if the charger as to slots, and so on. These switches complicated a bit the mod.

PROCEDURE
A micro voltmeter is required. The power has to come from the battery to be checked. With a model with this characteristic the mod is easier. A voltmeter with only two wires.

The large majority of the models only work from 3V. However, I have found one that works from 2.4 / 2.5 volts, what it is very convenient for this mod. And it is very accurate. SKU 187376, about $3, from dealextreme.

It is better to remove the two screw holders that previous pictures show. Just use scissors and a file to finish.

Next step is soldering negative wire of the voltmeter to the charger:

Now two small switches are connected to each positive terminal of the charger. These switches are very common in electronics. Just search for “momentary” switch

And each switch connect the positive of the voltmeter to the positive of the charger:

I have fastened the voltmeter with tape. Of course you can improve the mod making a hole in the charger to place the voltmeter. However, for me the result is good enough, and quite robust.

[img]http://imageshack.us/a/img812/215/img0789zr.jpg!

Final result:

nice. there are some 3-wire variants powered by a separate source which might not interfere (as much) with the detection circuit.

nice mod of your charger.
I’ve done the same with my miller 102 inspired by N.Shock in this thread:

It works fine

ps: my voltagemeter has 6 inputs so you don’t need a switch using only one input. It toggles automatic through inputs…

DX SKU 187375 is a USB Powered Funny Cute Stress Relieving Humping Spot Dog Toy I think you mean SKU 187376.

-PG

Listing says: “The dog is working hard on computer for you. It cant stop it until you pull it off”… oooo kkkkk

Corrected, thank you :slight_smile: