So you want a 6xAA battery holder, well go mod ya one, like this...

I decided to see if it was easy enough to take two of the GearBest 3xAA series holders and turn them into a 6xAA series holder. It ended up being fairly simple, so I thought others might want to know, in case you want a holder.

I have torn down the holders. Actually I tore one down too far. I only needed to remove the bottom plate from one and the top plate from another. I did not need to remove all the plates off one of them.

I am trimming off the ends of the uprights, so that they will go together flush and to shorten the overall length, so that the cells will fit snug. I used a hacksaw, but next time I will use a tubing cutter, to get cleaner and more exact cuts.

Next is to drill out the rods more. I am using a drill for 4-40 screws. Then I will use a 4-40 tap and some WD-40, to cut new threads.

Now, I am using some 4-40 set screws to put the uprights together.

Not very pretty, or very exact, but there you have it, down and dirty, quick and easy.

What I needed to do, is to take a little more off the rods. Instead of cutting at the step, I need to go about 1/2mm farther past that. I will go back and cut them with a tubing cutter, to get more exact cuts and a shorter overall length. You can see below, that the springs are not compressed much and I like them to be almost fully compressed.

The other issue is that the cells fall out easily. A simple fix, is to use a couple of thin O rings and put them over the cells close to where they meet, so the center does not want to spring out. That is a simple way to hold them in, if you have clearance, which you should, if the holder itself clears the body tube.

This is a simple and relatively cheap way to get a strong holder for using in any light where you want an AA option for an MT-G2 or anywhere it will fit, for an option instead of two 26650 cells. Remember the OD might keep you from using this in many lights.

Time to make was 20 minutes and cost was the two holders and set screws, so less than $10, but if you don't have the tools already, it will be considerably more expensive.

I'll take two please I like them that much. Nicely done.

I looking forward to seeing the light that you build for this to go in.

well done Justin!

i like your ideas!

Clever and very handy mod.

I have been considering this myself… what diameter are the rods? And are they aluminum? Thanks!

Also, perhaps you could make some tubes of sorts to keep the batteries in their place. Something like this…

If you put 14500’s in that holder, would it have enough mAh to run MT-G2 for a little while?

Someone needs to think big and make a 6 or 8 18650 version. :slight_smile:

5mm diameter or 0.200", close enough.

You could use a sleeve if it cleared inside the light, some bodies have more room than others.

That holder is 6S. That would be bad with 14500 cells. You would need to make it 2S/3P, for the correct voltage and 14500s wouldn’t last at all.