Ahh - sanded down a SinkPAD to ~1.28 mm - decent but not fully focused.
K, goofed up, so ended up going with a XM-L2 U4 1C on a SinkPAD, I'll eventually dedome, but left the dome on for now.
Was able to measure amps by wiring up the driver on the bench, so measured between the driver and host. Stock is about 0.86 A -- makes sense considering the output.
When re-assembled, the light didn't work - there's poor contact to the driver ground ring in the tail. I added couple solder blobs to the ground ring and problems went away.
Mod Summary:
- XM-L2 U4 1C on 16 mm SinkPAD, sanded MCPCB down to 1.28 mm, sanded smooth, sanded smooth the pill top, reflowed the SinkPAD to the pill
- 24 AWG bypass's on both springs
- resistor mod: traced the two 1R5's to be in parallel, and appear to be driving the output to the host body. So piggybacked a 0.5 ohm (R500) on to the inside 1R5 (1.5 ohm). Result was a boost of 0.86A to ~1.25A on the bench.
Results:
- Hi, lumens (flood): 551 @start, 508 @30 secs, Hi throw (spot): 8.6 kcd
- Lo, lumens (flood): 156
Nice bump: from 322 lumens to 508 lumens for flood, 6 Kcd to 8.6 kcd for throw
Reflowed SinkPAD, and shows the 2 marks I made with a metal punch to use a tool in for tightening:
Pill spring bypass:
After the resistor mod:
Assembled. Want to blackout trim, but will do after dedoming. For dedoming, I'll just de-solder the LED wires, remove the driver and o-rings, and put the entire pill in warm gas.
6 minute running on Hi after mod: mildly warm throughout the body, pretty evenly distributed.
Again, highly recommended. I'm think'n I need to order a couple more and configure with different LED's.
I didn't test it yet, but with all the SMD LED's, I figure it shows RED, not GREEN, when the battery gets low.