the battery was only changed as it wouldnt work, when carrying it ive developed a habbit of switching it off ( twsit to tailcap) to prevent pocket activation .
ther report on the German forum is worrying, as i was hoping to be able to leave it powered up with the AUX LEDs on so it could be easily found in a tent, where it was located when found was a relativly safe place, however if it was in a tent/near combustible material the outcome could have been very different, looks like the same thing has happened to me
The question is whats the resolution to this problem??
while i was asking about the thermal regulation previously, nothing has been changed from the original as sent out settings ( didnt want to mess it up until i was 100% confident)
That doesn’t look good. I agree that it looks like something overheated. Overheating can explain what is visible in the photos you provided:
Button boot popped off - If the light overheated, air pressure inside the light might increase, putting pressure on the button boot making it more likely to pop off. Also, the button boot retaining ring is steel and is held in with a friction fit. If the aluminum head heats up at a faster rate it may expand, possibly enough to cause the boot to loose friction and come off.
Positive wire from the driver to the star popped off - If the star gets too hot it might melt the solder at the driver wire. When this happens the wire can pop off, causing your light to become non-functional.
Neither of these things should have happened, but fortunately both should be fixable if you have a soldering iron and maybe some super-glue. You can try contacting Hank and returning it for repair, or you can try fixing it yourself. If this happened to me, I’d try the following:
Check bottom of the driver board inside the head to see if there are any shorts in the battery compartment. Did the spring at the head come off?
Desolder and remove the aux led board. Before doing this, take detailed photos showing which aux led wire goes where so you can reassemble it. You will need fine-tip soldering iron tips for the aux board and a wider tip for the star.
Desolder and remove the negative wire on the star.
Lift off the star* and check the solder paste under the star. A driver wire to a star desoldering itself is often a sign of insufficient thermal paste underneath. If thermal paste is insufficient, heat can’t get out of the star fast enough causing the star to overheat. In extreme situations this can cause the star to heat up enough to melt the solder on the star. Spring tension then often causes a driver wire to pull out of position. Best to double-check and replace with new thermal paste if needed.
Reassemble, this time soldering on both positive and negative wires to the star, plus aux LED wires.
For the switch boot, I would try pressing the boot back in place with the stock retaining ring. Make sure it is fully seated and take note of how much pressure is required to seat it fully. If a lot of pressure is needed I’d skip glue. If it seems loose or pops out again, I’d put glue underneath (probably Fiberfix optical super glue).
Calibrate the temp sensor in the UI and the thermal rampdown. Even if it turns on in the pocket it really shouldn’t get hot enough to actually damage the light. Thermal rampdown should have protected it from damage.
Test the light. Put it in turbo tailstanding on a fresh cell and leave the light on. If everything works perfectly, the light should ramp down without suffering any damage.
Im OK with soldering some things, de soldering and re-soldering the aux board is a task for which i lack the correct tools, i could re-heat the positeve lead and dab it down, and press the switch in again, however the report over on the German forum shows the same thing happening, almost as if it switched on by itself and got warm
I never heard of any Emisar problems when it’s using ramping firmware , maybe it’s just a coincidence that problems are popping up now they are running on anduril
I have stock D4s with ramping IOS and modded D4s with Anduril. All of them work perfectly. I don’t think the problem is the firmware.
That said, I don’t yet have the latest version of Anduril for the D4 installed, so not sure if there is a problem with it and the D4. If the light failed to ramp down at all and stayed on turbo, I suppose that might also explain what Pint experienced.
Well, I'm planning to do runtime graphs when mine arrives. Until this is all sorted out and understood, I'll make sure there's a baking pan under the light.
If I were the manufacturer, I would be pulling some samples from stock - to perform some runtime tests, both on and off. There aren't that many of these lights out there, it's a bit concerning.
Mine is on the way with SST-20s. I don’t really fiddle with the settings on my D1, D1S or D4, but what’s the first thing I should do to prevent Chernobyl?
Re-calibrate the the thermal setting? I don’t think I’ll play with Turbo too much and I’ll keep the light unlocked at all times unless I’m playing with it right in front of me.
This is kind of a bummer, but there are bound to be a few Ferrari 458 Italia engine fires along the way!
If I were the manufacturer, I would be pulling some samples from stock - to perform some runtime tests, both on and off. There aren’t that many of these lights out there, it’s a bit concerning.
[/quote]
•
•
hoping Hank will stop by, a bit concerning indeed!
Anduril is generally more aggressive with stepdowns than RampingOS AFAIK. Unless the settings are really goofed (like some Fireflies lights and FW3As were from the factory, but very easy to fix) something like this shouldn’t happen. I mean, if an FW3A modded to quad emitters can manage the heat without desoldering itself a light with the mass of the D4 shouldn’t either.
They usually wont ask you to send it back as long as you have it all documented.
I must say it’s a bit curious that one day you post about having trouble setting upper thermal limit and next day you managed to have a melt down. What exactly did you do at that point?
My recollection is that it’s not possible to turn off the thermal protection in Anduril. You can set so it is less aggressive but it should still turn on and protect the electronics.
I much prefer the ramping ui ,& version 2 is a bit better ,I think anduril is a step backwards ,yeh you get the blinkies & all that but the main features of a good super bright light is spoilt by not allowing it to stay bright for long enough , my D4 will stay at its brightest & wont step down until it’s reach it’s specified temperature 70* in my case , but anduril will step down earlier than it’s suppose to , yes tk has modified it a bit but im Not about to spend more money on the same torch with an updated thermal control that probly isn’t much better , but I’m sure most people are happy with it.
I’d like to buy a new D4 but not if it has anduril FW.
If you wanted to overheat a light on purpose you could put the light in a freezer then run the thermal calibration and tell it it’s 30c to make the thermal regulation do nothing until it’s too late
After asking about it, I decided to leave it as it was, on default as I was still trying to get used to the UI, sometimes it didnt appear to respond to the button clicks.
I thought it could have been something I was doing wrong, aux leds would cut out, it wouldn’t turn on etc, as if it was stuck in lock out mode.
Then today is when I came back from work, and noticed the button off+ the loose wire.
In 3 weeks time I will be going away, was hoping to be able to make the most of this light.
What’s the return/repair process like (purchased from intl outdoor)
