gamezawy
(gamezawy)
March 17, 2015, 12:52pm
1
I know this have been covered before but i am just documenting
It is a securitying 7x XM-L2
The Aluminum mcpcb no talk just PICS
Sorry i don’t have a pic for the mcpcb before starting
Now with the pics
Drilled
-
Used 2mm copper wire then HAMMERED :evil:
Filed and polished
I hope you like it…
apt323
(apt323)
March 17, 2015, 4:23pm
2
interesting work there keep us posted how it goes
MRsDNF
(MRsDNF)
March 17, 2015, 7:23pm
3
Nice work. Did you drill a hole and then file the slots?
gamezawy
(gamezawy)
March 17, 2015, 7:49pm
4
Yes i drilled a hole in the middel then with a bench drilling machine i filed the slots by going right and left 8)
Then i HAMMERED IT :evil: ( i just want to use the Evile emot )
Itinifni
(Itinifni)
March 18, 2015, 10:22am
6
Nice work! How will you be re-flowing the emitter?
Nice! How much time did it take?
gamezawy
(gamezawy)
March 18, 2015, 10:37am
8
Not much 4 hours maybe or less but it really worth it
dchomak
(dchomak)
March 18, 2015, 3:02pm
9
When you hold that mcpcb up to the light, can you see any light coming through the edges of the copper?
Also with all the pounding is is very important that the mcpcb is still perfectly flat.
Just a couple of things to look out for. Seems to be coming along nicely though.
gamezawy
(gamezawy)
March 19, 2015, 1:41pm
10
dchomak:
When you hold that mcpcb up to the light, can you see any light coming through the edges of the copper?
Also with all the pounding is is very important that the mcpcb is still perfectly flat.
Just a couple of things to look out for. Seems to be coming along nicely though.
I dont think there is gaps and even if there is the solder will fill it
ardvaark:
This is really a great idea.I have a 3X and a 4X I want to do this to. Is there any particular reason you did not just go ahead and file your oval holes square? Although I have a suspicion that your way helps hold the slug in at the ends?
And personally I would not be worried about any light shining through or small gaps, the amount of extra cooling the die is seeing because of the copper slug makes this mod highly effective and very worth the time to me. I just hope they stay put when you flow them. They look like they are fairly well sunk into the aluminum so it may not be a problem.
I was just lazy to file the holes edges to square and i filled the copper slugs to fit the shape of the curved edges
gamezawy
(gamezawy)
March 19, 2015, 2:20pm
11
Successfully reflowed and tested
Sorry for the bad phone pic
I think this is still a good idea for larger mcpcb’s, what current are you aiming for?
gamezawy
(gamezawy)
March 19, 2015, 5:29pm
13
Just a BLF SRK FET driver :evil:
FmC
(FmC)
March 19, 2015, 8:44pm
14
You know those LED’s are in series, right?
tryps
(tryps)
March 19, 2015, 8:47pm
15
Looks pretty parallel to me. Inner circle is common anode outer is common catode. That’s parallel.
FmC
(FmC)
March 19, 2015, 8:50pm
16
…my bad - I assumed it was series.
Looking at my old 5* board, I see it’s parallel also.
….carry on…
Hoop
(Hoop)
March 20, 2015, 4:09am
17
Nice work gamezawy, and with so much emphasis on HAMMERING too.