Anatomy of a 7135 board, some links added, more would be nice. Any suggestions?

Agreed. The data sheets seem to indicate the possibility of handling up to 4V excess(see dropout voltage vs output current graph) which translates to ~ 1.5W PER CHIP. Also indicated is the heat sink area at various thermal resistances. Up to 1000mm^2 of copper trace area to sink each chip. WAY more than is present on a 17mm board. I have often wondered how much better the chips would do if they were not backed up against another high heat source like the LEDs. I have always tried to separate the led and the driver as much as possible even though it adds some extra wire.