Try to fix 4715AS LED reflowed on copper DTP board with freaking MX-4 or better one(if there is better), and then you’ll see what will happen :smiling_imp:
“You just need”
Just is never “just”… Why would we do job a lot easier when we can unnecessary complicate things out?
Artic Alumina is the God of simple and an effective solution without to much math and complication…
What I’ve done before if just put thermal paste below and then added some drops of JB weld epoxy around the edges of the MCPCB to stick it to the heatsink.
I wouldn’t recommend Alumina for LEDs though, there’s a lot of heat that needs to be moved away from an MCPCB and if you want your LED to perform its best you can’t bottleneck the heat transfer with some cheap thermal paste or thermal epoxy.
Alumina was good for securing things like drivers and PCB components and such, where there isn’t tons of heat being produced.
“put thermal paste below and then added some drops of JB weld epoxy around the edges of the MCPCB to stick it to the heatsink”
No! You did not did this with Osram 4715AS emitter because you would have one dead emitter in one click of a flashlight. It would work in that combination and paste but not with AS5 or MX5 paste. It would work only with electrically non conductive thermal paste (if there is any?).
I know you are perfectionist but I guess you know that 90% of budget China builds are done with Fujik? Well Artic Alumina is at least 5x better than that… Nice Permanent and very fast solution without any math. Even if it does not have better thermal properties than pastes it has enough thermal properties for anything up to 5A current draw.