The preferred method would be some sort of integrating sphere, light tube, or light box:
It would have to be individually calibrated:
The less accurate (ball-park) approach would be a calibrated ceiling-bounce test or a wall-bounce test.
- Position your lightmeter in exactly the same location every time you run the test (preferably, you’d have the spot permanently marked).
- Position every flashlight in exactly the same location every time you run the test. (Make sure that flashlight and light meter are positioned such that the shadow of the flashlight does not interfere with the light meter sensor reading.)
- Shine the flashlight onto the wall or ceiling and record the reading of the foot candles or lux.
- Develop a database of all the flashlights in your inventory: flashlight, batteries used, recorded output levels in foot candles or lux, manufacturer’s or other reference (reviewers/users) output levels in lumens.
- Ideally, you would then send a few of your flashlights to someone with a reliable integrating sphere for them to do some baseline testing. In lieu of such testing, you’ll have to make some assumptions. You’ll need to assess which flashlights you are most confident in matching their respective reference output information. Develop an average multiplication factor correlating readings between those flashlights and the reference output information.
- You can then apply this multiplication factor to any new flashlight that you test.
Notes:
- Try to take the readings under the same ambient conditions: freshly charged batteries, room temperature, total darkness.
- Try to take the readings at the same time after turning on the flashlight: initial reading within 3-5 seconds of turn-on (optional), primary reading at 30 seconds, secondary reading and tertiary readings as desired (optional).
- You should adjust the multiplication factor as you get more and more information.
- You may also want to develop a similar database for beam intensity (shine the beam directly onto the light meter from a fixed distance, record the maximum intensity). Use one of the online calculators for converting lux to candela. Compare against manufacturer’s listing of beam intensity.