Don’t twist the light too tight, makes it extremely hard to untwist. Especially when it’s a smoothish light. What I found works is to take some painters tape or some kind of similar tape, duct tape might work, it’s pretty grippy. Well you wrap the light in tape then twist apart.
Don't shake a non-working high powered light, while looking at the led. It will turn on just about every time.
Don't short the positive and negative leads of a NiMH battery pack together, even by accident, because you left the bared wires uncovered and they touched (and immediatley welded together, while the batteries got so hot the wrapping started to melt, while you tried to find the dykes to cut the wires apart).
Don't strip wires with an exacto knife... towards you.
Remember... Anything not lying on the floor, will end up on the floor, before you can reach it as it falls. (Especially if it can break when it hits the floor).
Don't try to grab the hot end of your soldering iron, when it starts to fall on the floor. Just let it fall!
Don't use the same color wire for Positive and Negative, from the driver, to the led, as you have a 50/50 chance that you will wire them wrong at the led side.
If you have a reversible drill, make sure you know which way forward is... It's probably not a dull drill bit.
spot a new one you really like, don't wait for others to review or comment, ignore a lot of the claims but do have a very good look at the pictures to asses the quality, and buy it. 1) it is fun to be the first to have a look , 2) (so I have understood in this forum) the first run of a new light is sometimes of better quality than later runs of popular lights.
Make sure you don’t use your DMM that you have set up for Amperage reading to check a batteries voltage, those tips get hot real fast and they do burn your hands, don’t ask me how I know
Oh, I’ve done them and many others as well. It’s called “experience”. When someone tells you “I know from experience”, it means they learned it the hard way and you will to… It’s human nature