Hi,
Ok, got the case separated.
What I did was use a pocket knife I have (a whetstone) and run it down the seams several time, to cut some of the glue or material down in the seams. The “back” seam, the one on the opposite side from the connector was actually pretty weak, so after I had done that a couple of times, I then took a flat head screwdriver, with about a 1/4” head, stuck it into the seam and twisted. That started spreading the seam. I did that across the back seam a couple of times, then the seam kind of popped open at a corner. I separated the sides my grabbing and pulling them apart (it wasn’t easy!).
I thought that once I had the two halves of the pack apart that it’d be downhill from there…. wrong :(!! The darn batteries are in quintuples, each with the + ends all tied together with metal bands/strips and the - ends all tied together with metal bands/strips, and each quintuple is GLUED with some white stuff, really hard, to the casing.
So there are 3 quintuples in the case, end-to-end.
Struggled with getting them up. I didn’t want to stick anything in, for fear of damaging the wrappers, so I kept trying to twist the casing, and, amazingly one of the quintuples, the middle one, kind of popped out of the casing. Then, one of the quintuples on the end I was able to pull out, but the last one (isn’t that always the case?) was a heck of a time getting it out, again, just kind of twisting the casing and pulling on the batteries.
Again, I thought I was on easy street… wrong!!
Now I had 3 quintuples of batteries with each battery in each quintuple bound to other batteries with metal strips, and these metal strips were kind of wide, and I was trying to figure out how to separate the batteries.
So I did what I did previously. I took a knife and carefully going in between the batteries, tried to cut the strips.
Then, SPARKS!! And, one of the batteries started feeling a little warm.
Ran outside, carefully dumped the quintuple into a ceramic container on our driveway (kind of reminded me of a couple of other thread on BLF the last couple of weeks). Thank goodness it wasn’t raining today!
Waited awhile then took a look. It turns out, I think, that the problem was that I had nicked the wrapper on one of the batteries, near the top corner on the positive end, and the metal connector that I was cutting on the + end must’ve touched that exposed area, probably causing a short:

I eventually got all 12 batteries separated, and the metal strip things removed… but wasn’t easy, and some of the batteries still have that white stuff stuck to them.
The main things were:
1) The glue holding the battery quintuples to the case
2) The metal strips/tabs connecting batteries within the quintuples was very wide, so it hard to get in there without possibility of shorting something or damaging the wrapper at the + end of the batteries.
3) My wife is kind of ticked off at me now for this little “adventure”, so this may be the last pack for me :(. Besides, I have like 25+ 18560s now :)… And that was not counting these 12.
comfy,
How did you remove that white stuff from the batteries. I think you mentioned some chemical, but is there any “normal” chemical, something that I’d have around the house, like alcohol, that can be used to remove it?
Thanks,
Jim