There’s an older thread where texaspro was selling 119s, and there was some discussion about converting stars to work with 119s, including using kapton tape to cover the middle pad:
there are no PCBs that I've ever seen that are ready to use. I simply (and carefully!) grind out the center pad on an XP-G/E star and reflow to that. No point going with copper as you can't really run these over 1A anyway.
I'm not sure you quite understand either the 119 specs or how copper sinkpads work. First, the fact that the 119 doesn't have a thermal pad means that it won't be able to dissipate the heat above 1A or so (even the 219B is fairly mediocre at high amps compared to other LEDs), so you'll get rapidly diminishing returns ie. more heat than light. Second, sinkpad stars have a direct path to the thermal pad on LEDs, without any of the electrical insulation layer under the pads. If the LED doesn't have a thermal pad, the whole point of a copper star is pretty pointless - the metal isn't the limiting factor, it's the insulation.
If you want high CRI and high amps, pony up for the 219B or C. They're not that much more expensive than the 119s and a quite a bit more efficient, without any of the star hassles.
As already mentioned, the Nichia 119 size UV leds have their max at 700mA (I tested one myself, over 800mA the output goes down), and because of the sharp rise of the output with increasing current followed by a quite sudden levelling at 700mA I suspect that the 800mA maximum is not temperature related but it is about the maximum that the die can deliver. Other single colour or white leds of this die size do not start to get into thermal problems at 800mA, and DTP copper boards usually start out giving a useful benefit over 1.5A. If it had a dedicated thermal pad (which it has not) I think you could not squeeze much more out of it, even if it was on a DTP copper board.
But I do not rule out that reality could be different...
Except for the new breed. While it might be true that you can’t push the NVSU233A really hard, you might “pony up” for the NVSU333A and go 3.5A, at which point the copper really matters. And pony up you will, as the 233A costs $13 while the 333A costs $110.
Dale, I was actively trying to forget that led and now it is in my head again!
(....you led, go away! no need for you! that is a specialists application led, no good for hobbying!.... yes, but let me just put one in a flashlight and I can cure your fillings from a mile away....that's what I say: nothing sensible can be done with it, let it go djozz...)
djozz, I already saw your review and thank you so much.
As tested NCSU276A’s max current is 700mA but NVSU233A has 1400mA max current as Nichia datasheet.
Therefore I just tried to modify NVSU233A to my Armytek Predator v2.5.
All of things are just my wish or thought for modding.
If there is copper mcpcb to fit with Nichia119 foot print, I will modify my Predator. :bigsmile: