I got this XL-50 from here on the forums and I really like it. It is a nice little thrower. Most of you probably know I do beam shots across a pond and it's about 80-100 yards. Well this little light hits the trees at that distance and lights them up pretty well.
So, can I make it a better thrower or just make it worse?
The XL-50 in Blue. In it's stock form, it's a nice 3AAA light.
The Reflector makes this light a good thrower, not a lot of spill, but it reaches out well.
A view of the led/pill. I was wondering how the heck to get this darned led out. Then I figured it would come out as the other Maglites do, so I got a small socket (1/4"), that i could sit over the led and smacked it gently with a small hammer. It came right out, press fit.
Tail Cap button
Tail Cap Switch contacts. I am not going to do anything with the switch or battery holder. The design is really nice and while it may have some resistance, I just like it the way it is.
3 AAA Battery holder at the Tail Cap end. The rings touch the pin contacts in the tail cap.
Battery holder at the pill end. These contacts touch the center positive and the outer steel heat sink section. I will leave this stock, so the modded pill will work the same way.
Battery holder side view.
This is the led assembly, with the led and the driver. I will replace this with a Nichia 219 on a star and add a driver.
The holder for the led pill is steel. It is held in the light by a "C" ring. The "C" ring fits in a groove in the body and when the steel insert is shoved in, it locks in place because of the groove, shown here. I just shoved hard with my thumb and the steel insert came out.
I will be filling this steel ring with some copper, for a better heat transfer from the led I am putting in.
The original led pill is just a press fit inside this steel ring.
The bottom side of the original led pill. I will make a center contact similar to what is here, so that I can use the stock battery holder.
Not a good shot, but you can see the "C" ring in the body tube.
A 7135 driver will fit once I mill out the steel a little, so it fits flush. I will be removing 4 of the chips, so that it will only push 1400mA. That's plenty for the Nichia in this light. It will have all five modes; H/M/L/Strobe/SOS Similar to an XL-200.
I will be using a 10mm star and back it up with copper.
I found a piece of copper tubing that is a tight fit in the steel insert. I will make a top and bottom cap and fill it with copper shot. It should work fine for the N 219 led. Thanks to other members correcting my lack of sight, it's a Cree XP-G2 led that wound up in here.
That's all for now and if any of the photos do not go with the descriptions, well, I did this blind so to speak. I'm at work and can't see the photos, so I had to copy this from before I went to work and fill in the descriptions. I may be talking about the reflector when the photos is of the pill, but I can correct it when I get home and you can guess till I get there, LOL.
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Later