Astrolux/ Mateminco tail cap rear spring PCB - glued in?

I was wondering if anyone knows how the rear tail cap spring PCB is fixed in Astrolux/ Mateminco flashlights?

I’ve got a Mateminco A1S and Astrolux FT03S that I want to bypass the springs on- but can’t work out how the PCB the spring is mounted to can be removed.

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It’s glued with strong glue, maybe silicone adhesive. You’d need a heat gun (hair dryer doesn’t get hot enough), or heat the spring pcb with your soldering iron, but I dont recommend that. I tried (ive bypassed a couple of these) and i just do it with the pcb in place.

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Yip, glue. Not cyanoacrylate though.

I’ve removed them by heating the tail cap on a hot plate.

If you’re just doing a bypass you may be able to do that in situ.

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Okay, thanks. I might need to try doing it in situ.

The FT03S has double springs which make it harder. I was measuring the tail cap amps on it and got 16 Amps the other day- it also seemed a lot brighter at the time (using a wire loop and inductance meter.) Hence my interest in doing it. It’s got double springs both ends of the battery too.

The stock setup isnt bad. The inner spring is steel, but the outer is non conductive copper alloy. I only did it to shorten the spring since I use 21700s more than 26650s

I’m just going off the current test I did. The output seemed a bit lacklustre with it all assembled, but with the wire bypass it seemed to improve the output a lot.

I got the A1S done last night. It seems to have made an improvement- it now gets very toasty sooner. It wasn’t too difficult.

I took the FT03S tailcap off to tackle it, the more I look at those springs the less I like the set up. Both springs seem a bit on the light side given the current an SFH55 can draw. I left them alone for now, doing a bypass isn’t feasible with the dual springs. I feel a single stronger spring, that is bypassed, would be better. I only use 26650 batteries in it as it didn’t come with the 21700 adapter tube.

Finding a decent spring is another matter though…

I decided to just do external bypasses last night on both ends in the FT03S. This is the driver end- if should be fine like that. (Especially as there’s no need to remove the battery to charge it.)

I just retested with the driver’s springs bypassed (as in the previous pic)- I’m getting 25 Amps at the tail cap now!! That’s with a Vapcell P54 26650, a GoLisi S43 26650 is slightly lower - around 22 Amps.

So the SFH55 should be hitting close to 7000 Lumens now- going off the graph in this thread :grin: LED test: SFH55, 6500k

Run it with a 30T or P50B or JP40 and that thing will come alive. It easily pulls 30 amps with a low iR battery, but throttles aggressively.

And is capable of doing even more

Basically the battery is the limit. (Or the driver :smiley: )