BLF DIY Modding Project Thread

This is a good idea. I read the other thread here talking about this, which lead to this one. The vote for this is a little ambiguous at best, but here are my brief thoughts:

The host should be a P-60 (insert flavor here). Combine that with with a bare drop-in, a 1.5a or 2.8a 7135 driver, and xp-g / xm-l emitter of your choice (I favor the 1.5a/xp-g combo). That's it...

Why? Because most mods that can be done to a flashlight can be taught and practiced on with that set-up. For example...

  • What is a pill?
  • How to mount a LED
  • Understanding Lapping and thermal paste
  • How to install a driver
  • How to solder
  • Basic tailcap switch assembly/disassembly
  • Troubleshooting continuity issues (main cause of failure here!)
  • Understanding heatsinking (or lack thereof)
  • How to improve heatsinking for high wattage applications
  • Reflector differences
  • O ring replacement and lubrication
  • Battery fitment issues

Remember, we're not trying to build the ideal light (yet) but more to offer a universal training aid. C8's, Maglites....they're all excellent for modding...but don't offer the universal utility of the P-60. Besides, once the above list is understood and mastered courtesy of our 'lil P-60 trainer, all sorts of fun and exciting mods become feasible :)