Workstation CPU coolers have a larger base, for example : NH-U12S TR4-SP3
I couldn’t find drawings, but from the pictures it looks to be around 7.5cm, which should be enough to cover the LES.
The difference it slight but it really does depend on the alloy, for both. Usually these comparisons are given for base metals but the alloying additives can change qualities a little or a lot. Like 7075 aluminum does not dissipate nearly as well, and the secret 8xxx proprietary alloys even less (or, for example, the super hard gritty aluminum alloys that are often used in car parts). You can find the heat shedding figures on good metal supplier sites and the various “engineering tool box” sites. It’s not a huge deal though, and in a flashlight we’re totally overwhelming this property anyway.
Good LED for a 90cm searchlight mirror.
6 x 41v = 246v
48a÷6=8a
Inverter with a bridge rectifier on the output. Maybe an scr could be used for dimming. If it was me I would try it but I can understand if some think it is a dumb thing to do.
A Peltier plate will add more heat to be dissipated. A rough estimate is twice the heat. It needs substantial current as well, easily around 2kW power alone for cooling this LED.
Does the LED manufacturer suggest a cooling device?
Maybe build your own heatpipe or vapor chamber for this.
Or use a copper baseplate as a heat spreader and four of these huge Xeon coolers to shovel away the heat of the 2kW LED, without Peltier.
That was my thought, however the beefiest Xeon I was able to quickly find in terms of TPD is ~330W. Suspect that getting >4 of those to interface with a primary cooling loop might be more involved than simply using something larger.
Yes, still undersized, but regarding available power sources, these will shut down before heat can build up enough. Adding a 2kW++ gas engine alternator would surely exceed the definition of “flashlight” and “portable”, but the engine could as well serve to drive a cooling compressor, allowing continous operation at full power.
Yes I’ve done some research, and all solutions are just too small, like 7cm. But as you said, I have something in mind and a trick up my sleeve. You’ll see