I got in my heat sinks this week - excellent!! The quad needed some work to fit - was too tight for both the pill head and bezel, so took the dremel and sanding drum to them - not much had to be taken off, and suppose better tight than loose.
I posted this on Dale's X6 super mod shootout thread, but repeated here:
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I finished my quad X6 build yesterday and pretty happy with the results:
4284 @start, 3900 @30secs
Got the best tail reading with a SAM 25R @4.21v of 11.0A - 11.2A, so used it for the light measurements. With an EFEST 35A and LG HE2's, got just under 10.8A or so at 4.20 - 4.21v. Might have to do with the age and usage of the cells - dunno.
This is with Nitro's alum quad heat sink, the standard quad board, and quad optics from Richard that have been widened to fit domed XP-L's. I built up the quad MCPCB so long ago, forgot what exact XP-L's I used, but pretty sure I had the V6's, maybe 2A's - definitely warmer than 1A's because of nice white beam not a strong neutral, no sign of blues at all. The quad heat sink needed some TLC sanding/filing to fit, but not much. Some details:
- quad aluminum heat sink from nitro
- quad 20mm copper DTP MCPCB (from Dsche)
- quad optic from Richard, with the extra $1 for widening the opening to fit domed XP-L's
- 4 XP-L's, think they are V6's and 2A or warmer
- BLF17DD v1.0 driver with original good vishay FET, OTC and my slightly modified STAROffTime 1.3 driver, 4 modes, turbo timeout of 2 minutes
- 20 AWG silicone LED wires w/22 AWG teflon short cross over on the MCPCB - had to widen holes in the heat sink and MCPCB to fit the 2 silicone wires
- 20 AWG driver spring bypass, using an IOS 'B' spring
- 22 AWG tail spring bypass and switch PCB '+' bypass jumper (courtesy of Dale )
- drilled/tapped 2 brass screws to secure the heat sink to the pill top, screwed down from inside the pill, but the heat sink had to be tapped in (press fit) into the head anyway
- GC Extreme under the MCPCB, and NO-OX-ID on all electrical contacts/threads
- UCL/p 35x2.5 mm lens in place of the stock AR lens
- the bezel o-ring fits snugly around the heat sink on the ledge (think the ledge is machined for it there)
The only thing that bugs me on this setup is not securing the MCPCB tightly to the heat sink - it depends on pressure of the lens to the optic to hold down the MCPCB. Would much prefer the MCPCB screwed down but there doesn't seem to be any room on the crammed MCPCB. Maybe with some machining of the heat sink, I could create spaces to mount screws on the edges of the MCPCB, but haven't looked into that.
Not happy with the big drop in the first 30 secs, but like Dale says, to be expected. Also was hoping to squeeze out a little more lumens - might do more resistance tweaking, maybe use 20 AWG in the tailcap spring instead of 22. For the LED wires, 18 AWG silicone teflon would have been nice, but I didn't have any. Figure it would fit where 20 AWG silicone would fit.