Well i've finally got it together it's my first mod turned out ok but i think i have a poor led as it's not as bright as i would of thought, It's currently running of 2 x 18650 and pulling 4.5 amps at the led.
The necessary datasheets are not here, they are in a box 140 miles away. At 4500mA it is past 1000 lumens. Maybe 1200. About 2/3 of that will make it out, say 6-800 lumens at a guess.
The Mag reflector isn't designed for a high-power LED. Unless it is a recent MagLED with the Rebel emitter in it.
Ditching the car here and walking 7 miles (in deep powder snow) to a railway station in the morning. There is now 2 feet (60cm) of snow on my car. No sign of a snow plough or gritter yet.
The problem may be one of focus, since all of these reflectors should be reasonably parabolic. If you don't mind some slightly destructive testing, you can try moving the emitter relative to the reflector (ie. may have to cut the plastic to move it in the other direction).