Jumper from BAT+ to GATE to bypass any PWM-on-high issues. If it gets brighter when you do that, the code in the MCU is the cause of the low output and no amount of swapping FETs or resistors will correct the problem.
My impression (not sure, since we haven’t identified the MCU yet) is that PDU from the MCU goes to the MOSFET GATE, i.e., the output from the MCU PWM pin controls whether/how much current the MOSFET passes.
I think that the MOSFET GATE input is an analog input, not a digital input, and that the PWM output “simulates” an analog signal/level. I guess that a specific PWM duty cycle gives an equivalent (analog) voltage to the MOSFET GATE pin, so by controlling the duty cycle, the MCU can control how much current the MOSFET passes.
Are those traces for the MOSFET GATE input, or for the emitter voltage (output from driver)?
EDIT: BTW, on the drivers that I have, when I put a meter that has freq/duty cycle, it reads 49%/51% on high. I have an old Tektronix scope that I have to try to dig out from storage, but not sure that’s working nowadays, plus I don’t know if has any probes :(…
EDIT 2: When did you get the driver you have, and from where? Was it from FT?
I just did the test to jumper BAT+ to GATE, and there was no change in emitter current (measured with a clamp meter) when I did that.
As a kind of confirmation, I put the driver into medium mode (~1 amp emitter current) and touched the BAT+ to GATE, and the emitter current went to same as high mode (~2 amps). I had the bench supply voltage only turned to ~3.5V when I did these tests, which is why the emitter current on high mode was somewhat low.
Current seems to fluctuate slightly and also change after few secs with batteries. I just tried with fully-charged Efest and PD batteries, with no switch in the circuit.
Efest (emitter current 3.31 amps):
Pana PD (emitter current 3.16 amps):
EDIT: BTW, when I was doing the above, I measured the battery side voltage on one of them (don’t remember if it was the Efest or the PD) and got 3.45V. So maybe if I had a battery that could hold voltage higher, closer to 4.2V, I’d see more current, as from testing with my bench supply, I could only get 4+ amps with voltage > 4.2V (at the battery side).