this technique inspired the way I plan to shave the xp-g2 for my contest entry and eventually my chimera. Differences: blade brand and use of a shim ring for a more even cut and I’ll be using Polsilver Iridium blades rather than the Derby Extra (I got 5x for a good price)
I like to use a finishing stone afterwards to polish the silicone. I believe a rough surface can cause these burn spots due to local magnification. It looks a lot nicer in a light too. I’m OCD about how the LED/mcpcb looks inside the light.
EDIT: +1 on using a shim. Just make sure the LED is soldered on flat (parallel) to the MCPCB… Ask me how I know :person_facepalming:
Posted this back a few years ago. The shim is set tight to the dome and the LED pad.
Keeping the shim on while I sand the dome flat using a fine paper and then polish with paste.
Only had a couple burn, usually something foreign fell onto the flattened dome, or left over after sanding. They were saved by scraping/ shaving the burnt stuff off. I just had to clean/scrub really well with a high strength alcohol after altering the dome.
KB - you could have just said: been there, done that . Interesting, so I take it you've moved on from dicing, slicing, sanding by using the chemical method.
I'd say with mine, I've lost roughly - 10% in lumens, maybe added 40-50% in kcd. I don't have a clear before/after though, so hard to be sure. I've hit 9,000 lumens on the same LED in the L6 on full cells, where this was 8,100 on cells slightly under max, ~4.05V or so.
Not much luck with the Hot Chemical de-dome with the Old XHP70’s, seems the dome is pocketed into the phosphorus, and pad, when the dome released it took some of the phosphorus with it, it was just too fast of a release and didn’t give it time to fully loose itself of the phosphorus, remember MEM said slow and easy, I think he was right.
I had another question to those who have ordered LEDs for themselves: is there any way to tell the tint binning of the LEd you’re ordering? All I can tell is the flux bin, but not the tint bin (whether it slots in above or below the BBL)
For example, for a 4000k emitter one there is 5B, 5C, 5A, 5D.
I got a 2step 80cri 3000k XHP70.2 emitter in my L6 currently, but I’m not sure if its tint was worth the lumen tradeoff. It definitely doesn’t seem as nice as the XHP35HI in my Zebralight. (hotspot and corona are a tad greenish compared to spill— spill illluminates my hand as fleshy pink-neutral, while hotspot makes it orangy)
I was thinking getting a higher flux binned 4000k emitter would be nice, but only if I could minimize any green.
Also, do higher flux bins produce more green than lower flux bins?
Will there be any real world difference using a 70.2 in my L6 that I could notice? and is it possible to just buy a 70.2 on a star and just solder it on after removing the 70?