There are a few ways to make hand made lights without any machines or threaded parts, some examples of techniques I have used in the past for ideas:
Press/ Friction fit:
CRX SR4-Cu-CF - Quad Nichia 219C 5000K - ED4v2 - 18650 - Electronic Tail Sw - 3400lm.[image]Copper, brass, carbon fibre & titanium construction Quad Nichia 219C 5000K emitters 20mm Copper DTP MCPCB 20mm x 7mm solid copper heatsink 22mm x 2mm dual coated ARC glass Green GITD glow bezel Emisar D4v2 ramping driver Copper, tritium & glass electronic tail switch Lockout-able Magnetic cell contacts 56, 2mm x 2mm tail magnets 18650 cell compatible Length – 97mm Width – 27mm Weight – 24…
[image] Another wee brass build, this is built around a filed down Thrunite Ti brass pill and Efest 10440 with the usual hand tools - a hacksaw, files & sandpaperThis light has an XP-L HI v2 1A emitter on a 10mm sinkpad viewed through a TIR optic with cyan GITD detail. Forward tail clicky and being the ti driver can be powered from the main four cell chemistries we use. Li-Ion Efest 10440 - Max – 420lm Eneloop NiMH AAA - Max – 70lm Energizer Lithium - Max – 90lm Length - 8…
Another wee build for your viewing pleasure today, following on from the EXI triple mule build. I made a 16340 zoomie to go with it. Nichia 319A SM505 emitter 20mm KD DTP MCPCB 17mm 3A 7135 driver Glass aspheric Soldered MCPCB, pill & driver Reverse clicky tail switch Cyan glow details Length – 84 mm Width – 22 mm Some internal pics showing friction ring, brass stopper rings etc[image] Closed position[image] Opened, focused position & tail[image] This light is a side loader, t…
[image] Hand made carbon fibre & brass tube flashlight with electronic illuminated tail switch. Cree XP-L HD v6 2C on 16mm KD DTP MCPCB 17mm MTN FET driver with moppydrv E-switch firmware 18mm SMO reflector 17mm ARC glass GITD LED surround Circular ring illuminated momentary tail switch 18350 cell compatible Micro USB charger unit Magnetic front & tail Brass & Carbon fibre construction Max - 1260lm OTF Length - 94mm Width - 20mm Weight - 90 grams with 18350 cell Build pictures: …
[image] Another wee torch for you todayI built this copper & aluminium triple mule flashlight out of some 3/4” plumbers pipe, 1” aluminium tube and some other bits ’n pieces I had with the usual hacksaw and hand files. It has an S6 brass pill filed down and soldered into the copper tube along with a filed down brass retaining ring holding the reverse clicky switch. I’ve used a slightly different design with this light, incorporating a sliding inner core held in place by friction and …
Well I suppose I should make a start on this years, The 2018 Annual BLF/ Old Lumens Scratch Made Light Contest entry. I am feeling the pain already from all the filing & sanding to be done, though I like it really... [image] This is a competition where BLF members take part by making a flashlight or light emitting device from scratch using materials and a design of their own choice. The yearly contest was started in 2013 by popular member though now deceased (2016) Old Lumens who loved using…
[image] I built this aluminium & copper zoomie light out of some plumbers pipe, aluminium tube, magnets and other bits ’n pieces from the spare parts box. This light is 18650 powered but can also accomodate 20700 cells. [image] XM-L2 U2? 1A on KD 20mm DTP MCPCB BLF A6 Driver Reverse clicky tail switch Length – 118 mm Width – 25 mm Weight – 170 grams (with cell) Max – 1000 lm/ 580 lm [image]
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Bayonet Twist & Catch:
[image] I received some parts from a giveaway by leroycp a few days ago and as I stated in that thread, I have made a light and dedicated it to Old Lumens. I have used brass tubing, copper bar, hand tools and used a couple of his methods to make it, most notably the tail switch locking piece. He did seem to like my work with brass so I would hope this light might be to his liking too. Cree XHP70 N2 1A Emitter ARC glass Forward clicky tail switch Tritium vial in metal switch Brass & copper…
Something a little different for you today, a bolt action operated triple output flashlight incorporating white, red and 365nm UV emitters. CRX Bolt Action Luxeon V2, XP-E2 Red, Seoul Viosys 365nm UV - KD I3N - 18350 - Bolt Acion Sw - 420lm.[image]Hand made. Brass construction. Lumileds Luxeon V2-5070 Cree XP-E2 R2 N4 620nm Red Seoul Viosys 365nm UV Z5 20mm triple Noctigon MCPCB 8mm thick aluminium heatsink 22mm x 1.5mm ARC glass Dual TIR/ Reflector optics Diffuser film KD I3N 3 chann…
[image]Titanium, copper & brass construction. Triple Nichia 219C SM4070e R9050 emitters 20mm Noctigon MCPCB 17mm MTN FET driver Carclo 10507 TIR ARC glass Soldered MCPCB & pill Magnetic contacts Forward clicky brass & glass covered tail switch Green tritium vial Cyan glow details Magnetic tail Length - 72 mm Width - 25 mm Weight - 150g (With 18350 cell) Max around – 2080lm OTF[image] CRX CuTi Triple runtime graph. [image] [image] [image] [image] . Previous versions.[image] …
Been a little while since I made a hand made light so.. [image]Hand made Copper & brass construction Cree XP-L HI v2 1A emitter 16mm Noctigon copper DTP MCPCB 18mm brass pill 16mm x 3mm soldered copper heatsink shelf 18mm x 12mm OP reflector 18mm x 2mm ARC glass Convoy 8x7135 3A driver Bypassed springs Reverse clicky tail switch 16mm rubber boot Cyan glow ring Felt lined battery tube Bayonet push, twist & lock system Length - 102mm Width - 20mm Weight - 119g (With 14500 cell) …
CRX CuTi Zoomie - KW CSLNM1.TG - FET 17 - 18350 - Fw Clicky Sw - 609lm, 209lm, 59000cd.[image]Copper, brass, titanium & carbon fibre construction Osram KW CSLNM1.TG 6N15 emitter Copper DTP MCPCB Dual core copper & aluminium heatsink 22mm aspheric lens Carbon fibre bezel insert MTN 17mm FET driver (G1F) Double o-ring push/ pull zoom function Copper & glass tritium forward clicky tail switch Magnetic tail Magnetic cell contacts Bayonet locking tail cap Length – 81mm/ 92mm Width – 27mm …
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Using Plumbing or Electrical threaded parts:
CRX BIG BRASS NUTZ Triple Luxeon v2 5000K - MTN FET Driver - 18650 - Fw Clicky Sw - 3200lm.[image]Hand made Copper & brass construction, triple layered Triple Luxeon v2 5000K emitters Noctigon copper DTP MCPCB 22mm x 2mm ARC glass Carclo 10511 TIR optic Green GITD glow gasket Copper pill MTN FET Driver (GuppyDrv1) Copper lined & sprung battery tube Copper switch enclosure 15A Forward clicky tail switch (djozz test) Rubber switch boot with copper button cover Glass covered 10mm x 2.5…
CRX GoRingu Luxeon v2 5000K - Nanjg 105c-3A - 18350 - Rv Clicky Tail Sw - 826lm. [image] Hand made Copper & Brass Construction Luxeon v2 5000K emitter Copper DTP MCPCB 20mm ARC glass 20mm Smooth reflector GITD LED & switch surround Nanjg 105c-3A 3 mode driver Carbon fibre bezel insert Magnetic tail Threaded tailcap Reverse clicky tail switch Rubber switch boot with copper button cover Max - 826lm cd - 6800 - 165m throw Modes - 5% - 30% - 100% Length - 80mm Width - 25mm Weight…
[image]Cree XP-G2 S2 1A DQG Driver Magnetic tail Twisty tail switch High – 252 lm Med – 50 lm Low – 2 lm Length – 36mm Width – 24mm Weight – 88 grams (With 14250 cell)[image]Powered by a 14250 cell with XP-G2 1A emitter on an integrated PCB. Three modes, always starts on low, this is a tail twisty mule light. The tail has a magnetic momentary switch, it works as a normal twisty light but has the optional setting of automatically activating when stuck to a ferrous surface, switches off…
Another small light I made today from this time electricians 20mm brass conduit fittings and some other bits & pieces to accompany the Plumbers version. CRX Brass BumbleBee [image] This light is made from electricians parts as opposed to plumbers, powered by a 16340 cell with Nichia 219c D320 5000k emitter on a noctigon MCPCB and has a single mode restricted to 1A via resistor. Length – 43mm Width – 21mm Weight – 57 grams (with cell) Max – 310 lm [image] [image]
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Sealed units:
Hello and welcome to my build thread for the 2017 5th Annual BLF / Old Lumens Scratch Made Light Contest which is a competition where BLF members take part by making a flashlight or set thereof from scratch and was started by now deceased member Old Lumens who loved modding and making flashlights. There are two categories, Machine made and Hand made. Again I will be entering the hand made category and making the light(s) using only small hand held tools. This years flashlight will be made fro…
I made this light out of a Nitecore Tube and some aluminium box section. [image] . XP-G2 S4 2B emitter GITD inset USB Rechargeable Magnetic Electronic switch Max – 60lm [image]
[image] I decided to make a lighted switch on my SGN3. Opening the light up did not go exactly to plan :FACEPALM: I may have become slightly annoyed with it during the process O:) So how am I going to fix this...[image]Well, I have had an old piece of one inch aluminium box tube shower rail sitting around for years in the cupboard and had an idea so I got to work making a new case with thatThere are five 10mm neo magnets epoxied inside the shell on the front & back and one in the tail. …
[image] This one is powered by two 120mAh parallel lipo cells, has a side reverse clicky switch with a 1206 white SMD LED locator light in line with a 4000K resistor and a micro 200mAh USB charger unit with white LED charging indicator in the tail. [image] XP-G2 S4 2B emitter on 10mm sinkpad soldered to a brass pill and a 10mm TIR optic with cyan GITD . It is a single mode direct drive light with an R200 resistor giving around max 360lm and 72m throw. The outer copper casing is 12mm plumber…