The rubber boot just looks like an ordinary boot you’d get on a Convoy/anything else.
I didn’t use it, I assume it’s there as an alternative to the Ti button.
Yes my switch assembly wasn’t well assembled either, it looks to be press fitted, but the switch is at an angle and the aluminium washer bit it presses into had a bulge in it. That said, once assembled into the light it doesn’t seem to affect it.
My only two gripes are.
1. The Ti switch cap rattles a bit. i.e. point the light down and rotate it to face up, the switch cap moves about when off, must be a couple of mm slop. Suspect you could “tune” this out by moving the internal switch assembly, but then it wouldn’t tailstand. I did have it with less slop, but when you tailstood it, it was just enough to make it change mode as it slightly depressed the switch.
That said, when in the ON position, nearly all the slop is removed. So not a biggy.
2. Biggest disappointment is the clip. If you look in my early photos it looks nice and sits well against the body. But EDC’ing it, I found the clip bends out very easily, leaving maybe a 5-10mm gap from the clip open end to the body.
I’ve had to rebend it a number of times. Which in itself is a challenge as I lock tighted the screws in, and the short clip length vs body makes it hard to reshape while fitted, but I didn’t want to keep unscrewing the clip and run the risk of weakening the threads or rounding the heads.
I’ve managed to make a deeper loop in the clip which I think means the open end doesn’t catch on things as easy. Sadly I’ve added a slight twist in it too, but it doesn’t look too bad.
This is still only a minor gripe and it is a lovely light and will be one of my fav EDC’s for a long while.
And I guess there is little we can do about the bending and spring properties of titanium. But maybe we didn’t get the shape quite right originally, and it needed an extra bend or two in it, to profile it better.
Funny, the cheap shiny silver clips that you find on things like the Zeusray (and Klarus lights), never seem to bend out of shape and seem very good at “clipping” to something. Strong spring action. Shame they aren’t deep carry clips though.